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Glass & Window System: Removal & Installation Nissan Juke I

Windows 3 illustrations ~566 words

REMOVAL

  1. Remove front pillar garnish (LH and RH). Refer to " «FRONT PILLAR GARNISH: REMOVAL AND INSTALLATION»(ref-516440-S17636468392012120600000) ".
  2. Remove inside mirror assembly. Refer to " «REMOVAL AND INSTALLATION»(ref-516446-S36930381242012120600000) ". CAUTION: Replace inside mirror assembly after removal, when installing windshield glass.
  3. Remove partially the headlining (front edge). For normal roof: Refer to " «NORMAL ROOF: REMOVAL AND INSTALLATION»(ref-516440-S26150138172012120600000) ". For sunroof: Refer to " «SUNROOF: REMOVAL AND INSTALLATION»(ref-516440-S41950906752012120600000) ".
  4. Remove front wiper arm (LH and RH). Refer to " «REMOVAL AND INSTALLATION»(ref-516448-S04809225022012120600000) ".
  5. Remove front fender cover (LH and RH). Refer to " «EXPLODED VIEW»(ref-516396-S00001903602012120600000) ".
  6. Remove cowl top cover. Refer to " «REMOVAL AND INSTALLATION»(ref-516396-S27943431682012120600000) ".
  7. Apply protective tape around the windshield glass to protect the painted surface from damage.
  8. Remove glass using piano wire or power cutting tool (A) and an inflatable pump bag (B) after removing moldings.

Scheme 5

Scheme 5
Scheme 5

Note. Mark the body and the glass with matching marks if the windshield glass is reused.

WARNINGAlways wear safety glasses and heavy gloves to help prevent injuries.
CAUTIONNever use a cutting knife or power cutting tool when the glass is reused. Be careful not to scratch the glass when removing. Never set or stand the glass on its edge. Small chips may develop into cracks.

INSTALLATION

  1. The dam sealant rubber should be installed in position.
  2. Use a genuine Nissan Urethane Adhesive Kit (if available) or an equivalent and follow the instructions provided with it.
  3. Open a door window while the urethane adhesive is curing. This prevents the glass from being forced out by passenger room air pressure when all door windows are closed.
  4. Inform the customer that the vehicle should remain stationary until the urethane adhesive is completely cured (approximately 24 hours). Curing time varies with temperature and humidity.
WARNINGKeep heat and open flames away as primers and adhesive are flammable. The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Never let them come in contact with the skin and eyes. Use in an open, well ventilated location. Never breathe the vapors. They may be harmful if inhaled. Move immediately to an area with fresh air if affected by vapor inhalation. Driving the vehicle before the urethane adhesive is completely cured may affect the performance of the windshield in an accident.
CAUTIONPerform adjustment of front wiper arms stop location. Refer to " ADJUSTMENT ". Never use an adhesive that is past its usable term. Shelf life of this product is limited to six months after the date of manufacture. Adhere carefully to the expiration or manufacture date printed on the box. Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator. Never leave primers or adhesive cartridge unattended with their caps open or off. The vehicle should not be driven for 24 hours or more or until the urethane adhesive is completely cured. Curing time varies depending on temperature and humidity. The curing time increases under lower temperature and lower humidity.
  1. Remove back door lower finisher. Refer to " «BACK DOOR LOWER FINISHER: REMOVAL AND INSTALLATION»(ref-516440-S24847866182012120600000) ".
  2. Remove back door side finisher (LH and RH). Refer to " «BACK DOOR SIDE FINISHER: REMOVAL AND INSTALLATION»(ref-516440-S14202536262012120600000) ".
  3. Remove rear wiper motor. Refer to " «REMOVAL AND INSTALLATION»(ref-516448-S09584212612012120600000) ".
  4. Remove the connectors and grounds for the back door window defogger.
  5. Remove glass using piano wire or power cutting tool (A) and an inflatable pump bag (B) after removing molding using pliers.

Scheme 6

Scheme 6
Scheme 6

Note. Mark the body and glass with a matching marks if the back door window is reused.

WARNINGAlways wear safety glasses and heavy gloves to help prevent injuries.
CAUTIONNever use a cutting knife or power cutting tool when the back door window glass is reused. Be careful not to scratch the glass when removing. Never set or stand the glass on its edge. Small chips may develop into cracks.
  1. The dam sealant rubber should be installed in position.
  2. Use a Genuine Nissan Urethane Adhesive Kit (if available) or an equivalent and follow the instructions provided with it.
  3. Open a door window while the urethane adhesive is curing. This prevents the glass from being forced out by passenger compartment air pressure when all door windows are closed.
  4. The molding must be installed securely so that it is in position and leaves no clearance.
  5. Inform the customer that the vehicle should remain stationary until the urethane adhesive is completely cured (approximately 24 hours). Curing time varies with temperature and humidity.
WARNINGKeep heat and open flames away as primers and adhesive are flammable. The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Never let them come in contact with the skin and eyes. Use in an open, well ventilated location. Never breathe the vapors. They may be harmful if inhaled. Move immediately to an area with fresh air if affected by vapor inhalation. Driving the vehicle before the urethane adhesive is completely cured may affect the performance of the back door window in an accident.
CAUTIONPerform adjustment of rear wiper arm stop location. Refer to " ADJUSTMENT ". Never use an adhesive that is past its usable term. Shelf life of this product is limited to six months after the date of manufacture. Adhere carefully to the expiration or manufacture date printed on the box. Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator. Never leave primers or adhesive cartridge unattended with their caps open or off. The vehicle should not be driven for 24 hours or more or until the urethane adhesive is completely cured. Curing time varies depending on temperature and humidity. The curing time increases under lower temperature and lower humidity.

Install in the reverse order of removal.

  1. Remove the front door glass. Refer to " «REMOVAL AND INSTALLATION»(ref-516442-S15189227002012120600000) ".
  2. Disconnect the power window motor harness connector and harness fixing clip.
  3. Remove the regulator assembly mounting bolts.
  4. Remove the regulator assembly from the door panel as shown in the figure below.

Scheme 7

Scheme 7
Scheme 7

Install in the reverse order of removal.

Install in the reverse order of removal.

  1. Remove rear door glass. Refer to " «REMOVAL AND INSTALLATION»(ref-516442-S37085299142012120600000) ".
  2. Disconnect the power window motor harness connector.
  3. Remove rear door regulator mounting bolts and then remove rear door regulator from door panel.
  4. Remove lower sash (front) mounting bolt and then remove lower sash (front) from rear door panel.

Install in the reverse order of removal.

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