<< A >> HOOD AIR OUTLET GARNISH REMOVAL
Using 6-inch socket wrench, push out the hood air outlet garnish assembling clips.
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<< B >> HOOD AIR INLET GARNISH REMOVAL
Using 6-inch socket wrench, push out the hood air inlet garnish assembling clips.
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- Remove the fender protector rear assembling clip.
- Slide the fender protector rear, then remove the fender mounting bolt shown in the illustration.
>> A << FENDER INSTALLATION
- Temporarily install the fender protector rear to the fender.
- Install the fender to the body. (Do not install the fender mounting bolt shown in the illustration at this time.)
- Slide the temporarily-installed fender protector rear, and then install the fender mounting bolt.
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WINDOW GLASS INSTALLATION
| CAUTION | Do not apply primer on the adhesion surface, as adhesion may be reduced. |
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>> A << WINDSHIELD SPACER/GLASS STOPPER/WINDSHIELD UPPER MOLDING/WINDSHIELD SIDE MOLDING INSTALLATION
| CAUTION | Leave the degreased parts for 3 or more minutes to dry well, before starting on the next step. Do not touch the degreased parts. |
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- Use 3M™ AAD Part number 8906 or equivalent to degrease the inside and outside of the windshield and the body flanges.
- Install the windshield spacer and glass stoppers to the specified positions so that there are no adrift or warped surfaces inside the windshield.
- Install the adhesive tape to the windshield.
- Install the windshield molding and front deck garnish retainer to the windshield.
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- When replacing the windshield, temporarily set the windshield against the body, and place a mating mark on the windshield and body. CAUTION: The primer strengthens the adhesive, so be sure to apply it evenly around the entire circumference. However, too thick application will weaken the adhesive. Do not touch the coated surface. Do not apply the primer on the remaining adhesive because of weakening the adhesive.
- Soak a sponge in the primer, and apply evenly to the windshield and the body in the specified places.
- Allow the windshield to dry for at least three minutes after applying primer.
- Fill a sealant gun with adhesive. Then apply the adhesive evenly around the windshield within 30 minutes after applying the primer. NOTE: Cut the tip of the sealant gun nozzle into a V shape to simplify adhesive application.
- Align the mating marks on the windshield and the body, and lightly press the windshield evenly so that it adheres completely.
- Use a spatula or similar tool to remove any excessive adhesive. Clean the surface with 3M™AAD Part number 8906 or equivalent. Avoid moving the vehicle until the adhesive sets. CAUTION: Do not move the vehicle unless absolutely necessary. When testing for water leakage, do not apply strong water pressure.
- Wait 30 minutes or more, and then test for water leakage.
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<< A >> REAR WINDOW GLASS REMOVAL
Remove the rear window glass using the same procedure as for the windshield (Refer to WINDSHIELD ).
Note. Use a piano wire to remove the rear window glass.
>> A << FASTENER/REAR WINDOW SPACER/GLASS STOPPER/REAR WINDOW UPPER DAM/REAR WINDOW SIDE DAM INSTALLATION
| CAUTION | Leave the degreased parts for 3 or more minutes to dry well, before starting on the next step. Do not touch the degreased parts. |
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- Use 3M™ AAD Part number 8906 or equivalent. to degrease the inside and outside edges of the rear window glass and the surface of the body flange.
- Install the fastener, rear window spacers, and glass stoppers to the specified positions so that there are no adrift or warped surfaces inside the rear window glass.
- Install the fasteners to the specified positions on the body flange.
- Install the rear window upper dam and side dam to the rear window glass.
>> B << REAR WINDOW GLASS INSTALLATION
- Apply the primer and adhesive.
- Install the rear window glass in the same way as for the windshield installation (Refer to «WINDSHIELD»(ref-289409-S14731542982008063000000) ).
LEARNING PROCEDURES OF THE FULLY CLOSED POSITION WHEN THE POWER WINDOW SWITCH IS REMOVED, OR THE POWER WINDOW REGULATOR ASSEMBLY IS REMOVED OR REPLACED
- If the anti-trap function (safety mechanism) is activated consecutively three times or more, the fully closed position that the power window switch has learned will be erased (initialized).
- Operate the power window switch and fully open the door window glass. CAUTION: The anti-trap function will not activated until the learning procedures of the fully closed position have been completed (because the anti-trap function was reset).
- Operate the power window switch and fully close the door window glass. The power window activates for 0.7 seconds and stops automatically when the power window switch is pressed once. Repeat this operation until the door window glass fully closes and release the switch once. Then, hold the power window switch to the fully closed side again for one second so that the power window switch completes learning the fully closed position. NOTE: If the power window switch is operated to open the door window glass while the switch is learning, the learning will be cancelled. If this happens, return to step 2 .
LEARNING PROCEDURES WHEN THE POWER WINDOW SWITCH IS REPLACED WITH A NEW ONE
| CAUTION | The anti-trap function will not activated until the learning procedures of the fully closed position have been completed (because the anti-trap function was reset). |
Operate the power window switch to fully close the door window glass by one-shot up action so that the power window switch will complete learning (no initialization is required).
>> A << STRIKER INSTALLATION
Align the center of the striker and latch within ±1.5 mm (0.06 inch), and install.
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| Switch position | Terminal number | Normal value |
|---|---|---|
| Release (ON) | 1 - Ground, 2 - Ground, 3 - Ground | Continuity exists (2 ohms or less) |
| Depressed (OFF) | 1 - Ground, 2 - Ground, 3 - Ground | Open circuit |
CONTINUITY CHART
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Required Special Tool
- MB990480: Window Glass Holder
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Required Special Tool
- MB990480: Window Glass Holder
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<< A >> POWER WINDOW REGULATOR REMOVAL
- Remove the door window glass installation bolts. CAUTION: If tinting film is adhered to the door window glass, attach special tool MB990480 to the outside of the glass to prevent the film from peeling off.
- Lift the door window glass, and attach special tool MB990480 to the glass as shown to prevent the glass from falling.
- Remove the power window regulator.
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- Remove the door outer opening weatherstrip from the door center sash only.
- Remove the door center sash mounting screws, and then remove the door center sash from the door panel.
REMOVAL AND INSTALLATION
| CAUTION | When the door lock cylinder of the vehicle with WCM is replaced as a full service key set, the key must be registered with the barcode No. attached to the ignition key. (Refer to ID CODE REGISTRATION CRITERIA TABLE .) |
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Required Special Tool
- T-type Long Torx Wrench (T30)
<< A >> DOOR OUTSIDE HANDLE COVER REMOVAL
Prepare a tool as shown to remove the door outside handle cover.
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>> A << DOOR CHECK INSTALLATION
Install the door check with the following identification marks facing upward.
| Applicable location | Identification mark | |
|---|---|---|
| Front door | Left door | 55L |
| Right door | 55R | |
| Rear door | Left door | 64L |
| Right door | 64R | |
SERVICE POINTS CHART
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>> B << DOOR INSIDE HANDLE INSTALLATION
When connecting the inside cable to the door inside handle, ensure that the door latch and the inside handle are locked.
>> C << DOOR OUTSIDE HANDLE BASE INSTALLATION
Prepare a tool as shown, and tighten it to the specified torque.
Tightening torque: 4.0 ± 2.0 N.m (35 ± 17 in-lb)
<< B >> DOOR OPENING WEATHERSTRIP OUTER REMOVAL
Make the tool as shown in the figure, and remove the weatherstrip from the door panel.
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>> A << DOOR OPENING WEATHERSTRIP OUTER INSTALLATION
The clip color identifies the left and right weatherstrips so be sure to see the colors so as to install correctly.
| Applicable side | Identification color |
|---|---|
| Left door | Yellow |
| Right door | Purple |
COLOR REFERENCE CHART
>> B << WATERPROOF FILM INSTALLATION
| CAUTION | When a waterproof film is applied, guide the butyl rubber tape under the inner panel drain hole. |
Apply the specified adhesive to the waterproof film as shown in the figure and stick the film.
Butyl rubber tape: 3M™ AAD Part number 8633 or equivalent
>> C << DOOR WINDOW GLASS RUNCHANNEL INSTALLATION
Apply soapy water to the tip of the door window glass runchannel, and then install it to the door.
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>> A << PROTECTOR FILM INSTALLATION
Installation point
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| CAUTION | The ambient temperature should be 20 to 38°C (68 - 100°F). Ensure that the working area is clean. If ambient temperature is less than 20°C (60°F), heat the protector film and application surface to a temperature of 20 to 30°C (68 - 86°F). Be careful that air bubbles are not formed under the protector film. |
Installation procedure
- Use 3M™ AAD Part number 8906 or equivalent to clean the protector film installation surfaces on the body.
- Remove backing paper from the protector film, and apply the film to the specified position.
- Remove the application film from the protector film surface.
| CAUTION | Do not disassemble or throw the trunk lid gas spring into fire. Punch a hole in the trunk lid gas spring before disposal to release the gas inside. Ensure the trunk lid gas spring piston rod does not come into contact with foreign material. |
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<< A >> TRUNK LID HARNESS CONNECTOR CONNECTION REMOVAL
Disconnect the trunk lid harness connector.
| Connector number | Connector name |
|---|---|
| F-27 (10) | Connection between the rear floor harness (LH) and trunk lid harness |
CONNECTOR REFERENCE
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<< B >> TRUNK LID GAS SPRING REMOVAL
As shown in the figure, slide the pin upward, then remove the trunk lid gas spring in the direction of the arrow to unscrew the trunk lid hinge.
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>> A << TRUNK LID WEATHERSTRIP INSTALLATION
Install the trunk lid weatherstrip so that the marking are aligned with the body center line.
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<< A >> SUNROOF ASSEMBLY REMOVAL
Use a pair of long nose pliers or the like to remove the sunroof assembly while turning it in the direction shown in the figure.
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>> A << FRONT DRAIN PIPE/REAR DRAIN PIPE INSTALLATION
Install the grommet, and adjust the drain pipe projection as shown.
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<< A >> SUNROOF SUNSHADE REMOVAL
| CAUTION | Before removing the sunroof sunshade, clean the shaded area of the sunroof housing shown in the illustration. Otherwise, the sunroof sunshade may get dirty when it is removed. |
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Slide the slide part of the sunroof lid slide guide to the rear of the sunroof housing, and then pull out the sunroof drip plate and sunroof lid slide guide.
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>> A << SUNROOF DRIP PLATE AND SUNROOF LID SLIDE GUIDE INSTALLATION
- Install the sunroof drip plate and sunroof lid slide guide to the sunroof housing.
- Push the sunroof drip plate and sunroof lid slide guide toward the front of sunroof housing until they stop. CAUTION: If the slide part of the sunroof lid slide guide is positioned incorrectly, the sunroof may not work normally.
- Push the slide part of the sunroof lid slide guide forward. Align the pin center of the slide part with the location shown in the illustration.
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Align the sunroof pad with the mark on the sunroof housing, and then install it.
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| CAUTION | Disconnect the battery (-) terminal and wait for 60 seconds or more before starting work. Insulate the disconnected (-) terminal by wrapping the tape.(Refer to SERVICE PRECAUTIONS ) Handle the front impact sensor with sufficient caution, and do not drop the sensor or allow contact with water, oil, or others. If a dent, crack, deformation, and others are discovered, replace it with a new one. |
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<< A >> HEADLIGHT SUPPORT UPPER PANEL REMOVAL
Remove the harness clamps and bolts shown in the illustration, and then remove the headlight support upper panel.
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>> A << HEADLIGHT SUPPORT UPPER PANEL INSTALLATION
After installing the headlight support upper panel, tighten the bolts shown in the illustration to the specified torques.
