<< A >> RIVETS REMOVAL
Use a drill [( 4.0 mm(0.16 in)] to make a hole in the rivet to break it, and remove the rivet.
Scheme 24
>> A << RIVETS INSTALLATION
Use a rivet tool to connect the parts with rivets by the following procedures.
- Insert the rivet into a corresponding location.
- Set the rivet tool at a section A of rivet.
- While pushing the flange surface of the rivet onto parts to be fixed with the rivet tool, press the handle of the tool.
- Thin part of section A of the rivet will be cut off and the parts is fixed in position.
Scheme 25
Scheme 26
Refer to FRONT BUMPER DISASSEMBLY SERVICE POINT ( ).
Refer to FRONT BUMPER ASSEMBLY SERVICE POINT ( ).
<< A >> FRONT DELTA GARNISH REMOVAL
Use the ornament remover (MB990784) to remove the front delta garnish.
<< B >> ROOF DRIP MOLDING REMOVAL
The following tools are recommended for removing the roof drip moldings.
Ornament remover set (parts number JS000004)
- Remover A (parts number JS000001)
- Remover B (parts number JS000003)
- Remover C (parts number JS000002)
INQUIRY
Service Tool Group Manager
No.2 Sales Promotion Dept.
Marketing Operation Office
MITSUBISHI AUTOMOTIVE ACCESSORIES & PRODUCTS CO.,LTD.
FAX: +81-3-5445-0846
e-mail: sst.map@mitsubishi-motors.com
Scheme 27
<< A >> DOOR SASH TAPES REMOVAL
| CAUTION | Pay attention to keep from getting burned by hot door panel or tapes. |
- Use a hair drier to warm the tape.
- Peel the tip of the tape with your finger, and then peel off the tape in parallel with the application surface.
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- Wrap a soft cloth (synthetic fiber) around the tip of the special tool.
- Use white gasoline to degrease the tape application surface.
- Wipe away dirt from the tape.
- Apply the door sash tape according to the procedure below. Position the tape at the upper and lower locating points. Peel of backing strip from the top of the tape and attach it temporarily. Peel off the backing strip to the half length of the tape. Apply the tape using the special tool while peeling off the remaining backing strip. For the rear door sash tape, apply it to plain surface (A). Then apply it to stepped surface (B). Press the folded area of the tape by three stages (60°, 120°, and holding), rolling in toward the vehicle inside direction.
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<< A >> SIDE AIR DAM REMOVAL
Gently lift and remove the side air dam. If there is any double-sided tape remaining on the side air dam, remove according to the following instructions.
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- Remove double-sided tape remaining on the body surface (when replacing side air dam). Attach protection tape all the way along the edges of the double-sided tape which is still adhering to the body. Scrape off the double-sided tape with a resin spatula as possible. Peel off the protection tape. Use a shop towel moistened with 3M™ AAD Part number 8906 or equivalent to wipe the body.
- Remove double-sided tape remaining on side air dam and adhere double-sided tape (when re-using side air dam). Scrape off the double-sided tape on the side air dam with a resin spatula as much as possible. Wipe the side air dam surface and clean it with a rag moistened with isopropyl alcohol. Remove only a small amount of the residual adhesive. Apply the primer as specified on the residual adhesive. Adhere the double-sided tape as specified on the side air dam.
Scheme 37
- Tear off the double-sided tape backing paper. NOTE: Attach the adhesive tape to the edge of the backing paper makes the backing paper tear off easier.
- Install the side air dam. NOTE: If the double-sided tape is difficult to affix in cold temperature, etc., warm the bonding surfaces of the body and side air dam to about 40 - 60°C (104 - 140°F) before affixing the tape.
- Firmly press in the side air dam.
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- Installation position CAUTION: The ambient temperature should be 15 (59) to 40°C(104°F). Ensure that the working area is clean. If ambient temperature is less than 15°C (59°F), heat the tape and application surface to a temperature of 15 (59) to 40°C (104°F). Be careful that air bubbles are not formed under the tape.
- Installation procedure Wipe the tape application surface and clean it with a rag moistened with isopropyl alcohol. Remove backing paper from the tape, and apply it to the rear spoiler assembly.
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- ETACS calculates the windshield intermittent wiper interval T1 from the position of the windshield intermittent wiper switch on the column switch and the vehicle speed signal (sent from the combination meter to ETACS via CAN communication). NOTE: Using the configuration function, the vehicle speed-dependent intermittent function can be invalidated (Refer to «CONFIGURATION FUNCTION»(ref-289387-S12351195702008063000000) ).
- When ETACS receives the ON signal of the windshield intermittent wiper switch, it turns the windshield wiper relay ON. When the wiper reaches the stop position, the windshield wiper auto-stop signal turns OFF, and the windshield wiper relay turns OFF. When the intermittent time T1 calculated by step 1 has elapsed after the windshield wiper relay ON, the windshield wiper relay turns ON again, and the above-mentioned operation is repeated.
>> A << WIPER BLADE INSTALLATION
| CAUTION | For good windshield wiper wiping performance, use windshield wipers without a curve in the backing of the wiper blade. |
Scheme 44
- Confirm that the wiper motor has set to automatic stop position (Refer to «>> C << WIPER ARM AND BLADE ASSEMBLY INSTALLATION»(ref-289387-S30595762662008063000000) ). CAUTION: Always replace the wiper motor link plate with new one.
- Set the wiper motor link plate onto the wiper motor shaft; aligning the triangle mark on the plate to the center line (of 3 lines) on the wiper link assembly as shown in the illustration.
- Tighten the attaching nut of wiper motor link plate and wiper motor shaft. Use an appropriate tool to counter-hold the plate to prevent it from turning.
- Apply grease to the inside of link rod joint (as required) and connect the link rod to wiper motor link plate. Specified grease: Multipurpose grease SAE J310, NLGI No.2 or equivalent
Scheme 45
<< A >> WINDSHIELD WASHER TANK ASSEMBLY REMOVAL
When removing the windshield washer tank assembly, close the windshield washer hose by a binder clip as shown, to prevent the windshield washer from flowing out.
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- Remove the washer tank assembly with the washer hose attached. Then fill the washer tank with water.
- Check to see that the water is vigorously sprayed when connecting the positive battery terminal to terminal number 2 and terminal number 1 to ground.
REMOVAL AND INSTALLATION
Refer to LIGHTING CONTROL SENSOR .
>> A << MARK INSTALLATION
2. Front step plate
Scheme 48
3. Rear three-diamond mark
Scheme 49
4. MITSUBISHI mark
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5. LANCER EVOLUTION mark
Scheme 51
- Installation position Attach each mark to the position shown in the illustration.
- Installation procedure Use 3M™ AAD Part number 8906 or equivalent to clean the mark installation surfaces on the body. CAUTION: When attaching the marks, the ambient temperature should be 20 - 38°C (68 - 100°F) and the air should be completely free of dust. If the ambient temperature is lower than 20°C (60°F), the marks and the places on the vehicle body where the marks are to be attached should be heated to 20 - 30°C (68 - 86°F). Peel off the protection sheet on the back of the marks to affix it in position.
Scheme 52
<< A >> DOOR MIRROR OUTER COVER REMOVAL
| CAUTION | The claws of the mirror are prone to break when working in cold temperatures. Always use a hair drier or the like to warm up the mirror claws and its periphery to 20°C or higher prior to works. When the mirror is heated too quickly from its cold state, it may be broken. |
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Scheme 54
- Slant the mirror upward with your hands. Then insert a flat-tipped screwdriver wrapped with protective tape between the pivot plate and mirror through the cut-out from behind the mirror. Now pry off the mirror claws and release the lower side of the mirror as shown in the illustration.
- Release the upper side of the mirror from the tabs while pulling out the mirror downwards.
- Remove the door mirror outer cover by disengaging the claws in the numerical order of the illustration from the mirror body side.
>> A << DOOR MIRROR OUTER COVER INSTALLATION
| CAUTION | Tap the claw positions securely to confirm that they are engaged securely. |
Install the door mirror outer cover by engaging the claws in the numerical order of the illustration.
