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Manual Transaxle Overhaul - Except Evolution: Overview Mitsubishi Lancer IX

Manual Trans 11 illustrations ~194 words

Scheme 216

Scheme 216: SECTIONAL VIEW

Scheme 217

Scheme 217: SPECIAL TOOLS

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Scheme 219

Scheme 219

Scheme 220

Scheme 220: DISASSEMBLY AND ASSEMBLY

Required Special Tools

  1. MB990927: Installer Adapter
  2. MB990935: Installer Adapter
  3. MB990938: Handle

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Scheme 221

Scheme 222

Scheme 222

Scheme 223

Scheme 223: << A >> SEALING CAP REMOVAL
  1. Drive a screwdriver into the center of the sealing cap.
  2. Bend the screwdriver back to remove the sealing cap.

Scheme 224

Scheme 224: << B >> TRANSAXLE CASE REMOVAL
  1. Remove all sixteen bolts securing the transaxle case to the clutch housing.
  2. Use snap ring pliers to expand the indicated snap ring. The snap ring will release the grooved ball bearing, and the output shaft assembly will fall under its own weight. CAUTION: Do not use a scraper or chisel to remove the transaxle case.
  3. Remove the transaxle case from the clutch housing by gently prying on opposite sides at the same time.

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Scheme 225: << C >> 3RD-4TH SPEED SHIFT RAIL/3RD-4TH SPEED SHIFT FORK/5TH SPEED-REVERSE SHIFT RAIL/5TH SPEED-REV

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Scheme 226
  1. Shift the 3rd-4th speed shift fork and 5th speed-reverse shift fork in the direction shown.
  2. Pull up on the 3rd-4th speed shift rail and 5th speed-reverse shift rail and take them out of the hole in the clutch housing.
  3. Slide the 3rd-4th speed shift rail and 5th speed-reverse shift rail in the direction shown and remove them together with the shift forks.