Contents Section: Ignition System All sections

Ignition System - Except Evolution & Sportback Mitsubishi Lancer Evolution VIII

Ignition System 35 illustrations ~1434 words

< 2.0L ENGINE >

This system is provided with two ignition coils (A and B) with built-in ignition power transistors for the number 1 and number 4 cylinders, and number 2 and number 3 cylinders respectively.

Interruption of the current flowing in the primary side of ignition coil A generates a high voltage in the secondary side of ignition coil A.

The high voltage generated is applied to the spark plugs of number 1 and number 4 cylinders to generate sparks. At the time that the sparks are generated at both spark plugs, if one cylinder is at the compression stroke, the other cylinder is at the exhaust stroke, so that ignition of the compressed air/fuel mixture occurs only for the cylinder which is on the compression stroke.

In the same way, when the primary current flowing in ignition coil B is interrupted, the high voltage thus generated is applied to the spark plugs of number 2 and number 3 cylinders.

The engine control module (ECM) or, powertrain control module (PCM) controls the two ignition power transistors to turn them alternately ON and OFF. This causes the primary currents in the ignition coils to be alternately interrupted and allowed to flow to fire the cylinders in the order 1-3-4-2.

The ECM or PCM determines which ignition coil should be controlled by means of the signals from the camshaft position sensor and from the crankshaft position sensor.

It also detects the crankshaft position in order to provide ignition at the most appropriate timing in response to the engine operation conditions. When the engine is cold or operated at high altitudes, the ignition timing is slightly advanced to provide optimum performance.

Scheme 14

Scheme 14: < 2.0L ENGINE >

< 2.4L ENGINE >

This system is provided with four ignition coils with built-in ignition power transistors for each of the cylinders.

Interruption of the primary current flowing in the primary side of ignition coil generates a high voltage in the secondary side of ignition coil.

The engine control module (ECM) or powertrain control module (PCM) controls the four ignition power transistors to turn them alternately ON and OFF. This causes the primary currents in the ignition coils to be alternately interrupted and allowed to flow to fire the cylinders in the order 1-3-4-2.

The ECM or PCM determines which ignition coil should be controlled by means of the signals from the camshaft position sensor which is incorporated in the camshaft and from the crankshaft position sensor which is incorporated in the crankshaft.

It also detects the crankshaft position to provide ignition at the most appropriate timing in response to the engine operation conditions.

When the engine is cold or operated at high altitudes, the ignition timing is slightly advanced to provide optimum performance.

Scheme 15

Scheme 15: < 2.4L ENGINE >

Scheme 16

Scheme 16: SPECIAL TOOL

KNOCK CONTROL SYSTEM CHECK

Check the knock sensor circuit if diagnostic trouble code No. P0325 is shown

Check by the following procedure, and replace the coil if there is a malfunction.

SECONDARY COIL RESISTANCE CHECK

Measure the resistance between the high-voltage terminals of the ignition coil.

Standard value: 8.5 - 11.5 kohms

Scheme 17

Scheme 17: SECONDARY COIL RESISTANCE CHECK

Scheme 18

Scheme 18: PRIMARY COIL AND IGNITION POWER TRANSISTOR CONTINUITY CHECK

Note. An analog-type ohmmeter should be used.

Note. Connect the negative probe of the ohmmeter to terminal 1.

CAUTIONThis test must be performed quickly (in less than 10 seconds) to prevent coil from burning and ignition power transistor from breaking.

Scheme 19

Scheme 19
  1. Connect and disconnect 1.5 V battery between terminals 2 and 3, and observe the ohmmeter whether there is continuity or not.
  2. If results, do not agree with the table below, replace the primary coil and ignition power transistor assembly.

Check by the following procedure, and replace the coil if there is a malfunction.

Scheme 20

Scheme 20: PRIMARY COIL AND IGNITION POWER TRANSISTOR CONTINUITY CHECK

Note. An analog-type ohmmeter should be used.

Note. Connect the negative probe of the ohmmeter to terminal 1.

CAUTIONThis test must be performed quickly (in less than 10 seconds) to prevent coil from burning and ignition power transistor from breaking.

Scheme 21

Scheme 21
  1. Connect and disconnect 4.5 - 9.0 V battery between terminal No. 2 and No. 3, and observe the ohmmeter whether there is continuity or not.
  2. If results do not agree with the table below, replace the primary coil and ignition power transistor assembly.

SECONDARY COIL CHECK

Note. It is impossible to check the secondary coil through the continuity check as a diode is integrated in the secondary coil circuit of this ignition coil. Accordingly, check the secondary coil in the following procedure.

  1. Disconnect the ignition coil connector.
  2. Remove the ignition coil and install a new spark plug to the ignition coil.
  3. Connect the ignition coil connector.
  4. Ground the side electrode of the spark plug and crank the engine.
  5. Check that spark is produced between the electrodes of the spark plug.
  6. If no spark plug is produced, replace the ignition coil with a new one and recheck.
  7. If spark is produced with the new ignition coil, replace the old one as it is faulty. If no spark is produced again, the ignition circuit is suspected as faulty. Check the ignition circuit.

SPARK PLUG CABLE RESISTANCE CHECK < 2.0L ENGINE >

Measure the resistance of the all spark plug leads.

Scheme 22

Scheme 22: SPARK PLUG CABLE RESISTANCE CHECK < 2.0L ENGINE >
  1. Check the cap and coating for cracks.
  2. Measure the resistance. Limit: 19 kohms
  3. If resistance is greater than 19 kohms, replace the cable.

Scheme 23

Scheme 23: < 2.4L ENGINE >

Scheme 24

Scheme 24
  1. Remove the spark plug and connect to the ignition coil.
  2. Ground the spark plug outer electrode (body), and crank the engine. Check that there is an electrical discharge between the electrodes at this time.

Scheme 25

Scheme 25: SPARK PLUG CHECK AND CLEANING < 2.0L ENGINE >
  1. Check that the plug is not burned, that the insulator plug is not damaged, and that the seizure state is good.
  2. If cleaning is required due to carbon deposits, etc., clean using a plug cleaner or wire brush, etc.
  3. Check the plug gap using a plug gap gauge, and adjust if not within the standard value. Standard value: 1.0 - 1.1 mm (0.039 - 0.043 inch)

SPARK PLUG CHECK AND CLEANING < 2.4L ENGINE >

CAUTIONDo not attempt to adjust the gap of the iridium plug. Cleaning of the iridium plug may result in damage to the iridium tips. Therefore, if carbon deposits must be removed, use a plug cleaner and complete cleaning within 20 seconds to protect the electrode. Do not use a wire brush.

Check the plug gap and replace if the limit is exceeded.

  1. Standard value: 0.7 - 0.8 mm (0.028 - 0.031 inch)
  2. Limit: 1.2 mm (0.047 inch)

Scheme 26

Scheme 26

MEASUREMENT METHOD

  1. Clamp the spark plug cable (Number 1 or 3) with the secondary pickup. NOTE: Because of the two-cylinder simultaneous ignition system, the waves for two cylinders in each group appear during wave observation. However, wave observation is carried out for the cylinder (Number 1 or 3) with the spark plug cable which has been clamped by the secondary pickup. NOTE: Identification of which cylinder wave pattern is displayed can be difficult, but the wave pattern of the cylinder which is clamped by the secondary pickup will be stable, so this can be used as a reference.
  2. Clamp the spark plug cable (Number 1 or 3) with the trigger pickup. NOTE: Clamp the same spark plug cable as the one which has been clamped by the secondary pickup.

Scheme 27

Scheme 27: STANDARD WAVE PATTERN

Scheme 28

Scheme 28

Scheme 29

Scheme 29

Scheme 30

Scheme 30

Scheme 31

Scheme 31: Example 1
  1. Wave characteristics: Spark line is high and short.
  2. Cause of problem: Spark plug gap is too large.

Scheme 32

Scheme 32: Example 2
  1. Wave characteristics: Spark line is low and long, and is sloping. Also, the second half of the spark line is distorted. This could be a result of misfiring.
  2. Cause of problem: Spark plug gap is too small.

Scheme 33

Scheme 33: Example 3
  1. Wave characteristics: Spark line is low and long, and is sloping. However, there is almost no spark line distortion.
  2. Cause of problem: Spark plug gap is fouled.

Scheme 34

Scheme 34: Example 4
  1. Wave characteristics: Spark line is high and short. Difficult to distinguish between this and abnormal wave pattern example 1.
  2. Cause of problem: Spark plug cable is not properly connected. (Causing a dual ignition)

Scheme 35

Scheme 35: Example 5
  1. Wave characteristics: No waves in wave damping section
  2. Cause of problem: Short in ignition coil.

Scheme 36

Scheme 36: REMOVAL AND INSTALLATION < 2.0L ENGINE >

Scheme 37

Scheme 37: REMOVAL AND INSTALLATION < 2.4L ENGINE >

Scheme 38

Scheme 38: REMOVAL AND INSTALLATION < 2.0L ENGINE >

Scheme 39

Scheme 39: REMOVAL AND INSTALLATION < 2.4L ENGINE >

Scheme 40

Scheme 40: REMOVAL AND INSTALLATION < 2.0L ENGINE >

Scheme 41

Scheme 41: REMOVAL AND INSTALLATION < 2.4L ENGINE >

Scheme 42

Scheme 42: REMOVAL AND INSTALLATION < 2.0L ENGINE >

Required Special Tool

MD998773: Knock Sensor Wrench

<< A >> KNOCK SENSOR REMOVAL

Use special tool MD998773 to remove the knock sensor.

Scheme 43

Scheme 43: << A >> KNOCK SENSOR REMOVAL

>>A<< KNOCK SENSOR INSTALLATION

Use special tool MD998773 to install the knock sensor.

Scheme 44

Scheme 44: >>A<< KNOCK SENSOR INSTALLATION

Scheme 45

Scheme 45: REMOVAL AND INSTALLATION < 2.4L ENGINE >

Required Special Tool

MD998773: Knock Sensor Wrench

Use special tool MD998773 to remove the knock sensor.

Scheme 46

Scheme 46: << A >> KNOCK SENSOR REMOVAL

Use special tool MD998773 to install the knock sensor.

Scheme 47

Scheme 47: >>A<< KNOCK SENSOR INSTALLATION

FASTENER TIGHTENING SPECIFICATIONS

ITEMSPECIFICATION
Charging system
Bearing retainer bolt <2.0L ENGINE>3.7 ± 0.7 N.m (33 ± 6 in-lb)
Connector bracket bolt <2.4L ENGINE>11 ± 1 N.m (98 ± 8 in-lb)
Engine front mounting bracket nut <2.0L ENGINE>67 ± 7 N.m (50 ± 5 ft-lb)
Engine front mounting bracket bolt <2.0L ENGINE>44 ± 10 N.m (33 ± 7 ft-lb)
Front bracket assembly bolt <2.0L ENGINE>4.4 ± 1.0 N.m (39 ± 9 in-lb)
Generator adjusting brace bolt <2.0L ENGINE>23 ± 2 N.m (17 ± 1 ft-lb)
Generator bolt <2.0L ENGINE>23 ± 2 N.m (17 ± 1 ft-lb)
Generator bolt <2.4L ENGINE>49 ± 9 N.m (36 ± 7 ft-lb)
Generator mounting bracket bolt <2.4L ENGINE>49 ± 9 N.m (36 ± 7 ft-lb)
Generator nut44 ± 10 N.m (33 ± 7 ft-lb)
Generator pulley nut <2.0L ENGINE>118 ± 19 N.m (87 ± 14 ft-lb)
Generator terminal nut <2.4L ENGINE>14 ± 3 N.m (124 ± 26 in-lb)
Harness bracket bolt <2.4L ENGINE>11 ± 1 N.m (98 ± 8 in-lb)
Power steering oil line bracket bolt <2.0L ENGINE>12 ± 2 N.m (102 ± 22 in-lb)
Pressure hose clamp bolt <2.0L ENGINE>12 ± 2 N.m (102 ± 22 in-lb)
Regulator assembly bolt <2.0L ENGINE>3.7 ± 0.7 N.m (33 ± 6 in-lb)
Starting system
Magnetic switch screw <2.0L ENGINE>5.8 ± 1.6 N.m (52 ± 14 in-lb)
Rear bracket screw <2.0L ENGINE>3.4 ± 1.0 N.m (30 ± 9 in-lb)
Starter bolt <2.0L ENGINE>48 ± 5 N.m (36 ± 4 ft-lb)
Starter bolt <2.4L ENGINE>30 ± 3 N.m (23 ± 2 ft-lb)
Starter cover bolt <2.4L ENGINE>9.0 ± 2.0 N.m (80 ± 17 in-lb)
Starter cover bracket bolt <2.4L ENGINE>49 ± 9 N.m (36 ± 7 ft-lb)
Stator screw <2.0L ENGINE>5.8 ± 1.6 N.m (52 ± 14 in-lb)
Starter terminal nut <2.4L ENGINE>12 ± 2 N.m (102 ± 22 in-lb)
Ignition system
Camshaft position sensor bolt <2.0L ENGINE>8.8 ± 1.0 N.m (78 ± 9 in-lb)
Camshaft position sensor bolt <2.4L ENGINE>11 ± 1 N.m (98 ± 8 in-lb)
Crankshaft position sensor bolt <2.0L ENGINE>9.8 ± 2.0 N.m (87 ± 17 in-lb)
Crankshaft position sensor bolt <2.4L ENGINE>8.5 ± 0.5 N.m (76 ± 4 in-lb)
Ignition coil bolt10 ± 2 N.m (89 ± 17 in-lb)
Intake manifold stay bolt <2.4L ENGINE>31 ± 3 N.m (23 ± 2 ft-lb)
Knock sensor23 ± 2 N.m (17 ± 1 ft-lb)
Knock sensor connector bracket bolt <2.4L ENGINE>11 ± 1 N.m (98 ± 8 in-lb)
Knock sensor clamp bolt <2.0L ENGINE>11 ± 1 N.m (98 ± 8 in-lb)
Spark plug25 ± 5 N.m (19 ± 3 ft-lb)

Fastener Tightening Specifications

ITEMSSPECIFICATIONS
Generator
TypePositive battery positive voltage sensing
Identification numberA2TB7391
Part No.MD375835
Rated output V/A12/90
Voltage regulatorElectronic built-in type
Starter motor
TypeReduction drive with planetary gear
Identification numberM0T87581
Part No.MD377649
Rated output kW/V1.3/12
Voltage regulator8
Ignition coll
TypeMolded 2-coil
Spark plugs
NGKBKR5E-11
DENSOK16PR-U11
CHAMPIONRC10YC4

General Specification (2.0L Engine)

ITEMSSPECIFICATIONS
Generator
TypePositive battery positive voltage sensing
Identification numberA3TG1192
Part No.MN183450
Rated output V/A12/110
Voltage regulatorElectronic built-in type
Starter motor
TypeReduction drive with planetary gear
Identification numberM0T20671
Part No.MN 153444
Rated output kW/V1.4/12
No. of pinion teeth8
Ignition coil
TypeMolded 4 coil
Spark plugs
NGKLZFR6AI

General Specification (2.4L Engine)

Scheme 48

Scheme 48: SERVICE SPECIFICATIONS