Contents Section: Ignition System All sections

Ignition System - Evolution Mitsubishi Lancer Evolution VIII

Ignition System 23 illustrations ~930 words

GENERAL DESCRIPTION

This system is provided with two ignition coils (A and B) with built-in ignition power transistors for the number 1 and number 4 cylinders, and number 2 and number 3 cylinders respectively.

Interruption of the current flowing in the primary side of ignition coil A generates a high voltage in the secondary side of ignition coil A.

The high voltage generated is applied to the spark plugs of number 1 and number 4 cylinders to generate sparks. At the time that the sparks are generated at both spark plugs, if one cylinder is at the compression stroke, the other cylinder is at the exhaust stroke, so that ignition of the compressed air/fuel mixture occurs only for the cylinder which is on the compression stroke.

In the same way, when the primary current flowing in ignition coil B is interrupted, the high voltage thus generated is applied to the spark plugs of number 2 and number 3 cylinders.

The engine control module controls the two ignition power transistors to turn them alternately ON and OFF. This causes the primary currents in the ignition coils to be alternately interrupted and allowed to flow to fire the cylinders in the order 1 - 3 - 4 - 2.

The engine control module determines which ignition coil should be controlled by means of the signals from the camshaft position sensor and from the crankshaft position sensor.

It also detects the crankshaft position in order to provide ignition at the most appropriate timing in response to the engine operation conditions.

When the engine is cold or operated at high altitudes, the ignition timing is slightly advanced to provide optimum performance.

Scheme 49

Scheme 49: GENERAL DESCRIPTION

Scheme 50

Scheme 50: SPECIAL TOOL

KNOCK CONTROL SYSTEM CHECK

Check the knock sensor circuit if diagnostic trouble code, No. P0325 is shown.

IGNITION COIL CHECK

Check by the following procedure, and replace the coil if there is a malfunction.

SECONDARY COIL RESISTANCE CHECK

Measure the resistance between the high-voltage terminals of the ignition coil.

Scheme 51

Scheme 51: SECONDARY COIL RESISTANCE CHECK
  1. Standard value: 8.5 - 11.5 kohms

Scheme 52

Scheme 52: PRIMARY COIL AND IGNITION POWER TRANSISTOR CONTINUITY CHECK

Note. An analog-type ohmmeter should be used.

Note. Connect the negative probe of the ohmmeter to terminal No. 1.

CAUTIONThis test must be performed quickly (in less than 10 seconds) to prevent coil from burning and ignition power transistor from breaking.

Scheme 53

Scheme 53
  1. Connect and disconnect 1.5 V battery between terminals No. 2 and No. 3, and observe the ohmmeter whether there is continuity or not.
  2. If results do not agree with the figure (Scheme 53) below, replace the primary coil and ignition power transistor assembly.

Scheme 54

Scheme 54: SPARK PLUG CABLE RESISTANCE CHECK
  1. Measure the resistance of the all spark plug leads.
  2. Check the cap and coating for cracks.
  3. Measure the resistance. Limit: 19kohms
  4. If resistance is greater than 19 kohms, replace the cable.

SPARK PLUG CHECK AND CLEANING

CAUTIONDo not attempt to adjust the gap of the iridium plug. Cleaning of the iridium plug may result in damage to the iridium and platinum tips. Therefore, if carbon deposits must be removed, use a plug cleaner and complete cleaning within 20 seconds to protect the electrode. Do not use a wire brush.

Check the plug gap and replace if the limit is exceeded.

Scheme 55

Scheme 55
  1. Standard value: 0.7-0.8 mm (0.028-0.031 inch)
  2. Limit: 1.0 mm (0.039 inch)

CAMSHAFT POSITION SENSOR CHECK

CRANKSHAFT POSITION SENSOR CHECK

MEASUREMENT METHOD

  1. Clamp the spark plug cable (Number 1 or 3) with the secondary pickup. NOTE: Because of the two-cylinder simultaneous ignition system, the waves for two cylinders in each group appear during wave observation. However, wave observation is carried out for the cylinder (Number 1 or 3) with the spark plug cable which has been clamped by the secondary pickup. NOTE: Identification of which cylinder wave pattern is displayed can be difficult, but the wave pattern of the cylinder which is clamped by the secondary pickup will be stable, so this can be used as a reference.
  2. Clamp the spark plug cable (Number 1 or 3) with the trigger pickup. NOTE: Clamp the same spark plug cable as the one which has been clamped by the secondary pickup.

Scheme 56

Scheme 56: STANDARD WAVE PATTERN

Scheme 57

Scheme 57

Scheme 58

Scheme 58

Scheme 59

Scheme 59

Scheme 60

Scheme 60: EXAMPLE 1
  1. Wave characteristics: Spark line is high and short.
  2. Cause of problem: Spark plug gap is too large.

Scheme 61

Scheme 61: EXAMPLE 2
  1. Wave characteristics: Spark line is low and long, and is sloping. Also, the second half of the spark line is distorted. This could be a result of misfiring.
  2. Cause of problem: Spark plug gap is too small.

Scheme 62

Scheme 62: EXAMPLE 3
  1. Wave characteristics: Spark line is low and long, and is sloping. However, there is almost no spark line distortion.
  2. Cause of problem: Spark plug gap is fouled.

Scheme 63

Scheme 63: Example 4
  1. Wave characteristics: Spark line is high and short. Difficult to distinguish between this and abnormal wave pattern example 1.
  2. Cause of problem: Spark plug cable is not properly connected. (Causing a dual ignition)

Scheme 64

Scheme 64: EXAMPLE 5
  1. Wave characteristics: No waves in wave damping section
  2. Cause of problem: Short in ignition coil.

Scheme 65

Scheme 65: REMOVAL AND INSTALLATION

Scheme 66

Scheme 66: REMOVAL AND INSTALLATION

REMOVAL AND INSTALLATION

CAUTIONDuring maintenance, take care not to contact the parts or tools to the caliper because the paint of caliper will be scratched.

Scheme 67

Scheme 67

<< A >> POWER STEERING OIL PUMP, BRACKET AND OIL RESERVOIR ASSEMBLY REMOVAL

Note. Tie the removed power steering oil pump, bracket and oil reservoir assembly with a rope and set aside where they cannot hinder the removal of the power steering oil pump bracket.

Remove the power steering oil pump, bracket and oil reservoir assembly with the hoses attached from the power steering oil pump bracket.

Scheme 68

Scheme 68: REMOVAL AND INSTALLATION

Required Special Tool

  1. MD998773: Knock sensor wrench

<< A >> KNOCK SENSOR REMOVAL

Use special tool MD998773 to remove the knock sensor.

Scheme 69

Scheme 69: << A >> KNOCK SENSOR REMOVAL

>> A << KNOCK SENSOR INSTALLATION

Use special tool MD998773 to install the knock sensor.

Scheme 70

Scheme 70: >> A << KNOCK SENSOR INSTALLATION

FASTENER TIGHTENING SPECIFICATIONS

ITEMSPECIFICATION
Charging system
Evaporative emission purge solenoid bolt9.0 ± 1.0 N.m (80 ± 9 in-lb)
Fuel pressure solenoid bolt9.0 ± 1.0 N.m (80 ± 9 in-lb)
Fuel rail bolt11 ± 1 N.m (98 ± 8 in-lb)
Generator bolt22 ± 4 N.m (16 ± 3 ft-lb)
Generator brace bolt (water pump bolt)23 ± 3 N.m (17 ± 2 ft-lb)
Generator brace bolt22 ± 4 N.m (16 ± 3 ft-lb)
Generator brace stay bolt (intake manifold bolt)20 ± 2 N.m (15 ± 1 ft-lb)
Generator brace stay nut (intake manifold nut)36 ± 6 N.m (27 ± 4 ft-lb)
Generator nut44 ± 10 N.m (33 ± 7 ft-lb)
Generator terminal nut14 ± 3 N.m (124 ± 26 in-lb)
Ground cable bolt5.0 ± 1.0 N.m (44 ± 9 in-lb)
Oil level gauge guide bolt13 ± 1 N.m (115 ± 9 in-lb)
Water pump pulley bolt8.8 ± 1.0 N.m (78 ± 9 in-lb)
Starting system
Starter bolt30 ± 3 N.m (23 ± 2 ft-lb)
Starter cover bolt4.9 ± 1.0 N.m (44 ± 8 in-lb)
Starter cover nut4.9 ± 1.0 N.m (44 ± 8 in-lb)
Starter terminal nut13 ± 2 N.m (111 ± 22 in-lb)
Ignition system
Camshaft position sensor bolt10.5 ± 0.5 N.m (93 ± 4 in-lb)
Crankshaft position sensor bolt8.8 ± 1.0 N.m (78 ± 9 in-lb)
Ignition coil bolt10 ± 2 N.m (89 ± 17 in-lb)
Knock sensor23 ± 2 N.m (17 ± 1 ft-lb)
Power steering oil pressure hose bolt12 ± 2 N.m (102 ± 2 in-lb)
Power steering oil pump bracket bolt (cylinder block side)49 ± 9 N.m (36 ± 7 in-lb)
Power steering oil pump bracket bolt (power steering oil pump side)M822 ± 4 N.m (16 ± 3 ft-lb)
M1040 ± 5 N.m (30 ± 3 ft-lb)
Power steering oil pump heat protector bolt22 ± 4 N.m (16 ± 3 in-lb)
Power steering oil reservoir bolt12 ± 2 N.m (102 ± 2 in-lb)
Spark plug25 ± 4 N.m (18 ± 3 ft-lb)

Identifying Fastener Tightening Specifications

GENERAL SPECIFICATIONS

ITEMSSPECIFICATIONS
Generator
TypePositive battery positive voltage sensing
Identification numberA3TB1791
Part No.MD366831

Identifying General Specifications (1 Of 2)

ITEMSSPECIFICATIONS
Rated output V/A12/90
Voltage regulatorElectronic built-in type
Starter motor
TypeReduction drive with planetary gear
Identification numberM0T31171
Part No.MN128202
Rated output kW/V1.2/12
Number of pinion teeth8
Ignition coil
TypeMolded 2-coil
Spark plugs
NGKIGR7A-G

Identifying General Specifications (2 Of 2)

Scheme 71

Scheme 71: SERVICE SPECIFICATIONS