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Glass/windows/mirrors: Removal & Installation Mazda CX-5 I

Windows 49 illustrations ~3605 words

WINDSHIELD INSTALLATION

WARNINGUsing a utility knife with bare hands can cause injury. Always wear gloves when using a utility knife.
CAUTIONIf a door is opened or closed when all the window glass is closed, the resulting change in air pressure could cause the sealant to crack preventing the proper installation of the windshield. Keep the door glass opened until the windshield installation is completed.

Scheme 57

Scheme 57

Scheme 58

Scheme 58

Scheme 59

Scheme 59

Scheme 60

Scheme 60

Scheme 61

Scheme 61

Scheme 62

Scheme 62

Scheme 63

Scheme 63
  1. Remove the sealant along the perimeter of the glass using a utility knife. (When reusing the glass)
  2. Clean and degrease an approx. 50 mm {2.0 in} wide strip along the perimeter of the windshield.
  3. Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.
  4. Align the alignment marks made before removal and install the pin to the windshield referring to the figure. (Reusing glass, pin removed) (Scheme 57): Identifying Windshield Pin Alignment Mark
  5. Install the windshield molding.
  6. Apply glass primer on the glass as shown in the figure, then allow it to dry for approx. 30 min. CAUTION: To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand. NOTE: Apply primer to the hollowed marks in the ceramic coating. (Scheme 58): Identifying Windshield Molding Sealant Application Area (Scheme 59): Identifying Primer Application Area In Ceramic Coating
  7. Cut away the old sealant using a utility knife so that 1-2 mm {0.04-0.07 in} thickness of sealant remains along the perimeter of the frame.
  8. If the sealant has come off completely in any one place, apply some primer after degreasing, and allow it approx. 30 min to dry. Then apply 2 mm {0.07 in} thickness of new sealant. CAUTION: To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand. (Scheme 60): Cutting Away Sealant Using Utility Knife
  9. Clean and degrease along the perimeter of the bonding area on the body.
  10. Apply body primer on the body as shown in the figure, then allow it to dry for approx. 30 min. CAUTION: Using the dowel for applying primer, apply primer 65 to the area shown in the figure. (Scheme 61): Identifying Body Primer Application Area
  11. Apply sealant to the area of the glass surface as shown in the figure. (Scheme 62): Identifying Glass Surface Sealant Application Area
  12. Insert the positioning pins to the body and install the windshield.
  13. Verify that the clearance between the A-pillar and the roof is within the range shown in the figure, and press along the perimeter of the glass. (Scheme 63): Identifying Clearance Between A-Pillar And Roof
  14. Install the headliner.
  15. Install the following parts: Assist handle (See «ASSIST HANDLE REMOVAL/INSTALLATION»(ref-615455-S08116469212014051000000) ). Front map light (See «MAP LIGHT REMOVAL/INSTALLATION»(ref-615452-S19821275172014051000000) ). Sunvisor (See «SUNVISOR REMOVAL/INSTALLATION»(ref-615455-S21135452612014051000000) ). A-pillar trim (See «A-PILLAR TRIM REMOVAL/INSTALLATION»(ref-615455-S18284409542014051000000) ). Rearview mirror (without auto-dimming mirror) (See «REARVIEW MIRROR REMOVAL/INSTALLATION»(ref-615391-S06487900792014051000000) ). Auto-dimming mirror (with auto-dimming mirror) (See «AUTO-DIMMING MIRROR REMOVAL/INSTALLATION»(ref-615391-S21324351182014051000000) ). Rain sensor (with auto light/wiper system) (See «RAIN SENSOR REMOVAL/INSTALLATION»(ref-615468-S29801950972014051000000) ). Cowl grille (See «COWL GRILLE REMOVAL/INSTALLATION»(ref-615433-S35529177272014051000000) ). Windshield wiper arm and blade (See «WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION»(ref-615468-S12815760182014051000000) ).
  16. Connect the negative battery cable. (See «NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0]»(ref-615412-S04991947062014051000000) ).
  17. Allow the sealant to harden completely. Sealant hardening time: 24 h

Scheme 64

Scheme 64: REAR WINDOW GLASS REMOVAL

Scheme 65

Scheme 65

Scheme 66

Scheme 66

Scheme 67

Scheme 67

Scheme 68

Scheme 68

Scheme 69

Scheme 69
  1. Disconnect the negative battery cable. (See «NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0]»(ref-615412-S04991947062014051000000) ).
  2. Remove the following parts: Liftgate upper trim (See «LIFTGATE UPPER TRIM REMOVAL/INSTALLATION»(ref-615455-S41758863582014051000000) ). Liftgate side trim (See «LIFTGATE SIDE TRIM REMOVAL/INSTALLATION»(ref-615455-S24037188362014051000000) ). Liftgate recess (See «LIFTGATE RECESS REMOVAL/INSTALLATION»(ref-615455-S32409649192014051000000) ). Liftgate lower trim (See «LIFTGATE LOWER TRIM REMOVAL/INSTALLATION»(ref-615455-S05003104712014051000000) ). Rear spoiler (See «REAR SPOILER REMOVAL/INSTALLATION»(ref-615433-S39233208152014051000000) ). Rear wiper arm and blade (See «REAR WIPER ARM AND BLADE REMOVAL/INSTALLATION»(ref-615468-S07645924262014051000000) ). Rear wiper motor (See «REAR WIPER MOTOR REMOVAL/INSTALLATION»(ref-615468-S37565255402014051000000) ).
  3. Using a screwdriver wrapped in protective tape, pull the antenna feeder No.3 connector in the direction of the arrow (2) shown in the figure while pressing glass antenna terminal in the direction of the arrow (1) shown in the figure, and disengage the glass antenna terminal from the antenna feeder No.3 connector, (with SIRIUS satellite radio system)
  4. Disconnect the antenna feeder No.3 connector. (1) (with SIRIUS satellite radio system) (Scheme 64): Disconnecting Rear Window Glass Antenna Feeder No.3 Connector Using Screwdriver
  5. Disconnect the filament connectors in the direction of the arrow in the order of (3), (4) shown in the figure. (Scheme 65): Disconnecting Rear Window Glass Filament Connectors
  6. Apply protective tape along the edge of the body. NOTE: Overlap and adhere the protective tape to the corners to prevent damage. (Scheme 66): Identifying Protective Tape Application Area
  7. Avoiding the pin on the inside of the vehicle, insert piano wire which has been cut to sufficient length. WARNING: Using piano wire with bare hands can cause injury. Always wear gloves when using piano wire. NOTE: Before removing the rear window glass from the body, mark the position of the glass by affixing tape to the glass and body panel. (Scheme 67): Caution For Using Piano Wire
  8. Wind each end of piano wire around a bar. NOTE: Use a long sawing action to spread the work over the whole length of piano wire to prevent it from breaking due to localized heating.
  9. Secure one end of piano wire, and while pulling the other end, cut the sealant around the rear window glass. (Scheme 68): Securing One End Of Piano Wire
  10. Pinch pins from the inside of the vehicle and detach it.
  11. Remove the rear window glass. (Scheme 69): Identifying Rear Window Glass Pins

REAR WINDOW GLASS INSTALLATION

WARNINGUsing a utility knife with bare hands can cause injury. Always wear gloves when using a utility knife.
CAUTIONProper installation of the glass may be difficult if sealant is cracked or the glass is pushed out by air pressure when a door is opened/closed with all the window glass closed. Keep the door glass open until the rear window glass installation is completed.

Scheme 70

Scheme 70

Scheme 71

Scheme 71

Scheme 72

Scheme 72

Scheme 73

Scheme 73

Scheme 74

Scheme 74

Scheme 75

Scheme 75

Scheme 76

Scheme 76
  1. Remove sealant along the perimeter of the glass using a utility knife or scraper. (When reusing the glass)
  2. Clean and degrease an approx. 50 mm {2.0 in} wide strip along the perimeter of the glass.
  3. Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.
  4. Install spacers, pins and fastener to the glass as shown in the figure. NOTE: When reusing the glass, align it with the alignment mark placed before the glass was removed.
  5. Apply glass primer on the glass as shown in the figure then allow it to dry for approx. 30 min. CAUTION: To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand. NOTE: Apply primer to the hollowed marks in the ceramic coating. (Scheme 70): Identifying Rear Window Glass Pins, Fastener And Spacer (Scheme 71): Identifying Ceramic Coating Hollowed Marks Primer Application Area
  6. Cut away the old sealant using a utility knife or scraper so that 1-2 mm {0.04-0.07 in} thickness of sealant remains along the perimeter of the frame.
  7. Clean and degrease along the perimeter of the bonding area on the body. (Scheme 72): Cutting Sealant Using Knife
  8. If the sealant has come off completely in any one place, apply some primer, and allow it to dry for approx. 30 min. CAUTION: To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.
  9. Apply body primer on the body as shown in the figure, then allow it to dry for approx. 30 min. CAUTION: To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand. (Scheme 73): Identifying Body Primer Application Area
  10. Apply sealant to the area of the glass surface as shown in the figure. (Scheme 74): Identifying Glass Surface Sealant Application Area
  11. Install the rear window glass.
  12. Verify that the gap at the upper and lower parts of the glass is within the specification shown in the figure, then press along the perimeter of the glass. (Scheme 75): Identifying Gap Between Upper And Lower Parts Of Glass
  13. Connect the filament connectors in the direction of the arrow in the order of (1), (2) shown in the figure.
  14. Connect the antenna feeder No.3 connector, (with SIRIUS satellite radio system)
  15. Install the following parts: Rear wiper motor (See «REAR WIPER MOTOR REMOVAL/INSTALLATION»(ref-615468-S37565255402014051000000) ). Rear wiper arm and blade (See «REAR WIPER ARM AND BLADE REMOVAL/INSTALLATION»(ref-615468-S07645924262014051000000) ). Rear spoiler (See «REAR SPOILER REMOVAL/INSTALLATION»(ref-615433-S39233208152014051000000) ). Liftgate lower trim (See «LIFTGATE LOWER TRIM REMOVAL/INSTALLATION»(ref-615455-S05003104712014051000000) ). Liftgate recess (See «LIFTGATE RECESS REMOVAL/INSTALLATION»(ref-615455-S32409649192014051000000) ). Liftgate side trim (See «LIFTGATE SIDE TRIM REMOVAL/INSTALLATION»(ref-615455-S24037188362014051000000) ). Liftgate upper trim (See «LIFTGATE UPPER TRIM REMOVAL/INSTALLATION»(ref-615455-S41758863582014051000000) ).
  16. Connect the negative battery cable. (See «NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0]»(ref-615412-S04991947062014051000000) ).
  17. Allow the sealant to harden completely. (Scheme 76): Connecting Filament Connector Sealant hardening time: 24 h

Scheme 77

Scheme 77: QUARTER WINDOW GLASS REMOVAL

Scheme 78

Scheme 78

Scheme 79

Scheme 79
  1. Disconnect the negative battery cable. (See «NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0]»(ref-615412-S04991947062014051000000) ).
  2. Remove the following parts: Trunk board (See «TRUNK BOARD REMOVAL/INSTALLATION»(ref-615455-S29131302172014051000000) ). Trunk end trim (See «TRUNK END TRIM REMOVAL/INSTALLATION»(ref-615455-S40973116952014051000000) ). Rear scuff plate (See «REAR SCUFF PLATE REMOVAL/INSTALLATION»(ref-615455-S30956965972014051000000) ). Trunk side trim (See «TRUNK SIDE TRIM REMOVAL/INSTALLATION»(ref-615455-S22359050062014051000000) ). D-pillar trim (See «D-PILLAR TRIM REMOVAL/INSTALLATION»(ref-615455-S20578915672014051000000) ). C-pillar trim (See «C-PILLAR TRIM REMOVAL/INSTALLATION»(ref-615455-S09907123002014051000000) ).
  3. Apply protective tape along the edge of the body and the quarter window glass. WARNING: Using the piano wire with bare hands can cause injury. Always wear gloves when using the piano wire. (Scheme 77): Caution For Using Piano Wire
  4. Avoiding pins on the inside of the vehicle, insert the piano wire which has been cut to sufficient length. (Scheme 78): Identifying Quarter Window Glass Sealant Application Area
  5. Wind each end of the piano wire around a bar. NOTE: Use a long sawing action to spread the work over the whole length of the piano wire to prevent it from breaking due to localized heating.
  6. Secure one end of the piano wire, and while pulling the other end, cut the sealant around the quarter window glass.
  7. Pull the quarter window glass outward and detach the pins from the body.
  8. If a pins or fastener is damaged, remove it. NOTE: Before removing the pins or spacers from the quarter window glass, place alignment marks on the quarter window glass. (Scheme 79): Securing One End Of Piano Wire

QUARTER WINDOW GLASS INSTALLATION

WARNINGUsing a razor with bare hands can cause injury. Always wear gloves when using a razor.
CAUTIONIf a door is opened or closed when all the window glass is closed, the resulting change in air pressure could cause the sealant to crack preventing the proper installation of the glass. Keep the door glass open until the quarter window glass installation is completed.

Scheme 80

Scheme 80

Scheme 81

Scheme 81

Scheme 82

Scheme 82

Scheme 83

Scheme 83

Scheme 84

Scheme 84
  1. Remove sealant along the perimeter of the glass using a razor or scraper, (when reusing the glass)
  2. Clean and degrease the ceramic part along the perimeter of the glass.
  3. Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.
  4. If the glass is reused, attach pins and fastener to the glass as shown in the figure. (Scheme 80): Identifying Quarter Window Glass Fastener And Pins NOTE: Align with the alignment marks marked before removing the glass.
  5. Apply glass primer along the hollowed marks in the ceramic coating on the new glass, along the sealant tracks on the reused glass, then allow it to dry for approx. 30 min. CAUTION: To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand. NOTE: Apply primer to the hollowed marks in the ceramic coating. (Scheme 81): Identifying Ceramic Coating Hollowed Marks Primer Application Area
  6. Cut away the old sealant using a razor or scraper so that 1-2 mm {0.04-0.07 in} thickness of sealant remains along the perimeter of the frame.
  7. If the sealant has come off completely in any one place, apply some primer after degreasing, and allow it approx. 30 min to dry. Then apply 2 mm {0.07 in} thickness of new sealant.
  8. Clean and degrease the bonding surface along the perimeter of the body.
  9. Apply body primer on the body as shown in the figure, then allow it to dry for approx. 30 min. CAUTION: To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand. (Scheme 82): Identifying Body Primer Application Area
  10. After the primer has dried, apply 11 mm {0.43 in} in thickness, 5 mm {0.20 in} in width of sealant using a sealant gun. Where it is not applied properly, correctly apply it using a spatula. (Scheme 83): Applying Sealant Using Sealant Gun
  11. Insert the positioning pins to the body and install the quarter window glass.
  12. Verify that the gap at the upper and side parts of the glass is within the specification shown in the figure, then press along the perimeter of the glass. (Scheme 84): Identifying Distance Between Upper And Side Parts Of Glass
  13. Install the following parts: C-pillar trim (See «C-PILLAR TRIM REMOVAL/INSTALLATION»(ref-615455-S09907123002014051000000) ). D-pillar trim (See «D-PILLAR TRIM REMOVAL/INSTALLATION»(ref-615455-S20578915672014051000000) ). Trunk side trim (See «TRUNK SIDE TRIM REMOVAL/INSTALLATION»(ref-615455-S22359050062014051000000) ). Rear scuff plate (See «REAR SCUFF PLATE REMOVAL/INSTALLATION»(ref-615455-S30956965972014051000000) ). Trunk end trim (See «TRUNK END TRIM REMOVAL/INSTALLATION»(ref-615455-S40973116952014051000000) ). Trunk board (See «TRUNK BOARD REMOVAL/INSTALLATION»(ref-615455-S29131302172014051000000) ).
  14. Connect the negative battery cable. (See «NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0]»(ref-615412-S04991947062014051000000) ).
  15. Allow the sealant to harden completely. Sealant hardening time: 24 h

Scheme 85

Scheme 85: FRONT POWER WINDOW REGULATOR REMOVAL/INSTALLATION

Scheme 86

Scheme 86

Scheme 87

Scheme 87
  1. Perform the front door glass preparation. (See «FRONT DOOR GLASS REMOVAL/INSTALLATION»(ref-615391-S08632958292014051000000) ).
  2. Disconnect the negative battery cable. (See «NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0]»(ref-615412-S04991947062014051000000) ).
  3. Remove the following parts: Inner garnish (See «INNER GARNISH REMOVAL/INSTALLATION»(ref-615455-S13279173212014051000000) ). Front door trim (See «FRONT DOOR TRIM REMOVAL/INSTALLATION»(ref-615455-S36547034772014051000000) ). Front door glass (See «FRONT DOOR GLASS REMOVAL/INSTALLATION»(ref-615391-S08632958292014051000000) ). Front door speaker (See «FRONT DOOR SPEAKER REMOVAL/INSTALLATION»(ref-615447-S00203104652014051000000) ). Front power window motor (See «POWER WINDOW MOTOR REMOVAL/INSTALLATION»(ref-615391-S00052507202014051000000) ).
  4. Remove bolt A.
  5. Remove nuts B.
  6. Insert a hand through the speaker installation hole, rotate the drum housing in the direction shown in the figure to detach tabs from the front door module panel. (Scheme 85): Identifying Front Power Window Regulator Bolt A And Nut B With Torque Specifications (Scheme 86): Rotating Drum Housing
  7. Remove the front power window regulator through the speaker installation hole. CAUTION: When removing the front power window regulator, the front power window regulator may contact the front door speaker installation hole, and the coating film of the front door inner panel and the front power window regulator could be damaged. Remove the front power window regulator while verifying that the front power window regulator and the front door speaker installation hole do not contact each other. (Scheme 87): Removing Front Power Window Regulator
  8. Install in the reverse order of removal.

Scheme 88

Scheme 88: REAR POWER WINDOW REGULATOR REMOVAL/INSTALLATION

Scheme 89

Scheme 89

Scheme 90

Scheme 90
  1. Fully lower the rear door glass.
  2. Disconnect the negative battery cable. (See «NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0]»(ref-615412-S04991947062014051000000) ).
  3. Remove the following parts: Rear door trim (See «REAR DOOR TRIM REMOVAL/INSTALLATION»(ref-615455-S14145382822014051000000) ). Rear door quarter glass (See «REAR DOOR QUARTER GLASS REMOVAL/INSTALLATION»(ref-615391-S21582338052014051000000) ). Rear door speaker (See «REAR DOOR SPEAKER REMOVAL/INSTALLATION»(ref-615447-S07587056722014051000000) ). Rear power window motor (See «POWER WINDOW MOTOR REMOVAL/INSTALLATION»(ref-615391-S00052507202014051000000) ). Rear door glass (See «REAR DOOR GLASS REMOVAL/INSTALLATION»(ref-615391-S13238965552014051000000) ).
  4. Remove bolts.
  5. Insert a hand through the speaker installation hole, rotate the drum housing in the direction shown in the figure to detach tabs from the rear door module panel. (Scheme 88): Identifying Rear Power Window Regulator Bolts With Torque Specifications (Scheme 89): Rotating Drum Housing
  6. Remove the rear power window regulator through the speaker installation hole. CAUTION: When removing the rear power window regulator, the rear power window regulator may contact the rear door speaker installation hole, and the coating film of the rear door inner panel and the rear power window regulator could be damaged. Remove the rear power window regulator while verifying that the rear power window regulator and the rear door speaker installation hole do not contact each other. (Scheme 90): Removing Rear Power Window Regulator
  7. Install in the reverse order of removal.

Scheme 91

Scheme 91: Front Power Window Motor
  1. Fully lower the front door glass.
  2. Disconnect the negative battery cable. (See «NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0]»(ref-615412-S04991947062014051000000) ).
  3. Remove the inner garnish. (See «INNER GARNISH REMOVAL/INSTALLATION»(ref-615455-S13279173212014051000000) ).
  4. Remove the front door trim. (See «FRONT DOOR TRIM REMOVAL/INSTALLATION»(ref-615455-S36547034772014051000000) ).
  5. Disconnect the front power window motor connector.
  6. Remove bolt A.
  7. Remove bolt B.
  8. Remove bolt C.
  9. Remove the front power window motor.
  10. Install in the reverse order of removal. NOTE: When installing the power window motor to the power window regulator drum, the drum housing tab may come off the door unit. If this happens, remove the door speaker, insert your hand in the speaker installation hole, connect the drum housing tabs, and while supporting the drum housing, install the power window motor to the drum. (Scheme 91): Identifying Front Power Window Motor, Connector And Bolts With Torque Specifications

Scheme 92

Scheme 92: Rear Power Window Motor
  1. Fully lower the rear door glass.
  2. Disconnect the negative battery cable. (See «NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0]»(ref-615412-S04991947062014051000000) ).
  3. Remove the rear door trim. (See «REAR DOOR TRIM REMOVAL/INSTALLATION»(ref-615455-S14145382822014051000000) ).
  4. Disconnect the rear power window motor connector.
  5. Remove bolts A.
  6. Remove bolt B.
  7. Remove the rear power window motor.
  8. Install in the reverse order of removal. NOTE: When installing the power window motor to the power window regulator drum, the drum housing tab may come off the door unit. If this happens, remove the door speaker, insert your hand in the speaker installation hole, connect the drum housing tabs, and while supporting the drum housing, install the power window motor to the drum. (Scheme 92): Identifying Rear Power Window Motor, Connector And Bolts With Torque Specifications

Scheme 93

Scheme 93: Front Driver Side

Scheme 94

Scheme 94
  1. Disconnect the negative battery cable. (See «NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0]»(ref-615412-S04991947062014051000000) ).
  2. Remove the inner garnish. (See «INNER GARNISH REMOVAL/INSTALLATION»(ref-615455-S13279173212014051000000) ).
  3. Remove the front door trim. (See «FRONT DOOR TRIM REMOVAL/INSTALLATION»(ref-615455-S36547034772014051000000) ).
  4. Disconnect the power window motor connector.
  5. Apply battery positive voltage and connect the ground to power window motor terminals E and F, and then inspect the power window motor operation. (Scheme 93): Power Window Motor Operation Diagram (Front Driver Side) If the power window motor does not operate as indicated in the table, replace it. Operation Terminal E F Open B+ Ground Close Ground B+
  6. Connect the battery positive voltage to power window motor terminal D and connect terminal C to ground.
  7. Operate the power window motor and verify the wave patterns for terminals A and B. Terminal: A, B(+) <==> ground (-) Oscilloscope setting: 2 V/DIV (Y), 1 ms/DIV (X), DC range If the malfunction, replace the power window motor. (Scheme 94): Power Window Motor Waveform

Scheme 95

Scheme 95: Front Passenger Side
  1. Disconnect the negative battery cable. (See «NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0]»(ref-615412-S04991947062014051000000) ).
  2. Remove the inner garnish. (See «INNER GARNISH REMOVAL/INSTALLATION»(ref-615455-S13279173212014051000000) ).
  3. Remove the front door trim. (See «FRONT DOOR TRIM REMOVAL/INSTALLATION»(ref-615455-S36547034772014051000000) ).
  4. Disconnect the power window motor connector.
  5. Apply battery positive voltage and connect the ground to power window motor terminals E and F, and then inspect the power window motor operation. (Scheme 95): Power Window Motor Operation Diagram (Front Passenger Side) If the power window motor does not operate as indicated in the table, replace it. Operation Terminal E F Close B+ Ground Open Ground B+

POWER OUTER MIRROR SWITCH REMOVAL/INSTALLATION

Note. The power outer mirror switch is integrated with the power window main switch.

  1. Disconnect the negative battery cable. (See «NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0]»(ref-615412-S04991947062014051000000) ).
  2. Remove the power window main switch. (See «POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION»(ref-615391-S28549704832014051000000) ).
  3. Install in the reverse order of removal.

Scheme 96

Scheme 96: POWER OUTER MIRROR SWITCH INSPECTION

Scheme 97

Scheme 97
  1. Disconnect the negative battery cable. (See «NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0]»(ref-615412-S04991947062014051000000) ).
  2. Remove the power outer mirror switch. (See «POWER OUTER MIRROR SWITCH REMOVAL/INSTALLATION»(ref-615391-S30712746372014051000000) ).
  3. Verify that the continuity between the power outer mirror switch terminals is as indicated in the table. (Scheme 96): Checking Continuity Between Power Outer Mirror Switch Terminals If not as indicated in the table, replace the power outer mirror switch. (See «POWER OUTER MIRROR SWITCH REMOVAL/INSTALLATION»(ref-615391-S30712746372014051000000) ). (Scheme 97): Power Outer Mirror Switch Continuity Reference Chart

Scheme 98

Scheme 98: FILAMENT INSPECTION

Scheme 99

Scheme 99
  1. Switch the ignition ON (engine off).
  2. Turn the rear window defroster switch on. CAUTION: Directly touching the rear window defroster filament with the lead of the tester could damage it. Wrap aluminum foil around the end of the lead and inspect the filament by touching it with the aluminum foil.
  3. Connect the positive lead of the tester to the positive side of each filament and the negative lead to ground. (Scheme 98): Pushing Aluminum Foil
  4. Gradually slide the positive lead from the positive side to the negative side and verify that the voltage decreases accordingly. If the voltage changes rapidly, the filament has a malfunction. Repair the filament. Measured part Voltage (Reference) (1) to (2) Approx. 11 V to 0 V (Scheme 99): Sliding Positive Lead From Positive Side To Negative Side

Scheme 100

Scheme 100: FILAMENT REPAIR
  1. Clean the filament using isopropyl alcohol.
  2. Attach tape to both sides of the filament.
  3. Using a small brush or marking pen, apply silver paint.
  4. After 2-3 min, carefully remove the tape without damaging the applied area. CAUTION: Do not operate the rear window defroster until the paint is completely dry. It may cause other malfunctions if it is used before the paint is dry. (Scheme 100): Identifying Broken Filament Section Repaired Area
  5. Dry the repaired part according to the following procedure. When the room temperature is 25 °C {77 °F}, leave it as it is for 24 h. When a hot air blower is used, dry with the 150 °C {302 °F} air for 30 min.

Scheme 101

Scheme 101: AUTO-DIMMING MIRROR REMOVAL/INSTALLATION

Scheme 102

Scheme 102

Scheme 103

Scheme 103

Scheme 104

Scheme 104

Scheme 105

Scheme 105
  1. Disconnect the negative battery cable. (See «NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0]»(ref-615412-S04991947062014051000000) ).
  2. Remove the screw B. (Scheme 101): Identifying Auto-Dimming Mirror Screw B
  3. Remove the auto-dimming mirror in the direction of arrow (1) shown in the figure. (Scheme 102): Remove Auto-Dimming Mirror
  4. Detach tabs while push the cover No.2 in the direction of the arrow (2) shown in the figure, then remove the cover No.2 in the direction of the arrow (3). (Scheme 103): Removing Cover No.2
  5. Disconnect the auto-dimming mirror connector. (Scheme 104): Disconnecting Auto-Dimming Mirror Connector
  6. Remove the auto-dimming mirror in the direction of arrow (4) from the mirror base.
  7. Install in the reverse order of removal. (Scheme 105): Removing Auto-Dimming Mirror From Mirror Base