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Engine Mechanical - Overhaul - 3.0L V6 (Aj with Variable Valve Timing): Other Mazda 6 GH

Mechanical 13 illustrations ~246 words

ENGINE DISMOUNTING

  1. Dismount in the reverse order of mounting.

Scheme 118

Scheme 118: TIMING CHAIN DISASSEMBLY
  1. Disassemble in the order indicated in the figure.

Scheme 119

Scheme 119: CYLINDER HEAD COVER DISASSEMBLY NOTE
  1. Remove the cylinder head cover bolts in the order indicated in the figure.

Scheme 120

Scheme 120: WATER PUMP DRIVE BELT DISASSEMBLY NOTE
  1. Rotate the belt tensioner counterclockwise to release the drive belt tension and remove the belt.

Scheme 121

Scheme 121: WATER PUMP DRIVE PULLEY DISASSEMBLY NOTE

Scheme 122

Scheme 122
  1. Replace part A of the SST [303-009 (49 UN30 3009)] with the SST [303-457 (49 UN30 3457)].
  2. Remove the water pump pulley using the SSTs .

Scheme 123

Scheme 123: CAMSHAFT OIL SEAL HOUSING DISASSEMBLY NOTE
  1. Remove the oil seal using a screwdriver.

Scheme 124

Scheme 124: OIL PAN DISASSEMBLY NOTE
  1. Remove the oil pan bolts and studs in the order indicated in the figure.

Scheme 125

Scheme 125: CRANKSHAFT PULLEY DISASSEMBLY NOTE

Scheme 126

Scheme 126
  1. Hold the flywheel (MTX) or the drive plate (ATX) using the SST .
  2. Remove the crankshaft pulley lock bolt.
  3. Remove the crankshaft pulley using the SST and three (M8x 1.25x45) bolts.

Scheme 127

Scheme 127: ENGINE FRONT COVER DISASSEMBLY NOTE

Scheme 128

Scheme 128
  1. Remove the engine front cover bolts and studs in the order indicated in the figure.
  2. Remove the oil seal using a screwdriver.

Scheme 129

Scheme 129: CHAIN TENSIONER (RH) DISASSEMBLY NOTE

Scheme 130

Scheme 130
  1. Before removing chain tensioner (RH), turn the crankshaft clockwise to position the crankshaft keyway in the 3 o'clock position, (camshafts (RH) are in the neutral position.)
  2. Hold the timing chain tensioner ratchet lock mechanism away from the ratchet stem with a thin screwdriver.
  3. Slowly press the tensioner piston.
  4. Hold the tensioner piston with a 1.5 mm (0.06 in) wire or paper clip.