Repair manual
Wiring diagrams
Mazda 6 GH Repair Manual
Step-by-step repair and maintenance instructions for the Mazda 6 GH (2007–2009): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
- Side Air Bag Module Handling
- Seat Weight Sensor Handling
- SAS Control Module Handling
- Crash Zone Sensor Handling
- Side Air Bag Sensor Handling
- Air Bag Module, Pre-Tensioner Seat Belt Reuse
- AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES
- Deployment Procedure for Inside of Vehicle (Only When Vehicle Is To Be Scrapped)
- Driver-side air bag module
- Passenger-side air bag module
- Deployment Procedure for Outside of Vehicle
- AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DISPOSAL PROCEDURES
- Automatic Transaxle - Overhaul (AW6A-EL, AW6AX-EL)
- Automatic Transaxle Features & Operation (FS5A-EL)
- Automatic Transaxle General Information (FS5A-EL)
- Automatic Transaxle - Overhaul (FS5A-EL)
- Automatic Transaxle - Service, Removal & Installation (FS5A-EL)
- Automatic Transaxle - Service, Removal & Installation (AW6A-EL)
- Automatic Transaxle Shift Mechanism
- Symptom Troubleshooting - Automatic Transaxle (AW6A-EL)
- On-Board Diagnostic - Automatic Transaxle (AW6A-EL)
- On-Board Diagnostic - Automatic Transaxle [FS5A-EL]
- Symptom Troubleshooting - Automatic Transmission (FS5A-EL)
- Technical Data (Transaxle)
- Transaxle - Service Tools
- OIL PUMP DISASSEMBLY/ASSEMBLY
- Oil Pump Cover Disassembly Note
- Inner Rotor, Outer Rotor Disassembly Note
- CLUTCH COMPONENT DISASSEMBLY/ASSEMBLY
- Snap Ring (3-4 clutch) Disassembly Note
- 3-4 Clutch Piston Disassembly Note
- Reverse Piston Disassembly Note
- One-Way Clutch Retainer Disassembly Note
- Assembly Procedure
- Low and Reverse Brake Piston Disassembly Note
- DIRECT CLUTCH DISASSEMBLY/ASSEMBLY
- Reduction Brake Piston Disassembly Note
- PARKING MECHANISM DISASSEMBLY/ASSEMBLY
- SECONDARY GEAR AND OUTPUT GEAR DISASSEMBLY/ASSEMBLY
- PRIMARY GEAR DISASSEMBLY/ASSEMBLY
- Bearing Disassembly Note
- Bearing Assembly Note
- PRIMARY CONTROL VALVE BODY DISASSEMBLY/ASSEMBLY Primary Control Valve Body Disassembly
- Upper Control Valve Body Disassembly/Assembly
- Main Control Valve Body Disassembly/Assembly
- Primary Control Valve Body Assembly
- SECONDARY CONTROL VALVE BODY DISASSEMBLY/ASSEMBLY Secondary Control Valve Body Disassembly
- Secondary Main Control Valve Body Disassembly/Assembly
- Differential Disassembly
- Roll pin disassembly note
- Differential Assembly
- AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [AW6A-EL]
- TRANSAXLE FLUID TEMPERATURE (TFT) SENSOR REMOVAL/INSTALLATION [AW6A-EL]
- On-Vehicle Inspection
- Off-Vehicle Inspection
- INPUT/TURBINE SPEED SENSOR REMOVAL/INSTALLATION [AW6A-EL]
- TCM REMOVAL/INSTALLATION [AW6A-EL]
- OIL SEAL (MANUAL SHAFT) REPLACEMENT [AW6A-EL]
- AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [AW6A-EL]
- DIFFERENTIAL GEAR O-RING REPLACEMENT [AW6A-EL]
- On-Vehicle Removal
- On-Vehicle Installation
- Radiator (In Tank Oil Cooler) Installation Note
- Drive Plate Installation Note
- Security System and Locks System
- On-Board Diagnostic -- Immobilizer System [With Keyless Entry System]
- Symptom Troubleshooting (Immobilizer System)
- Symptom Troubleshooting (Keyless Entry System)
- On-Board Diagnostic (Advanced Keyless System)
- On-Board Diagnostic -- Immobilizer System [With Advanced Keyless System]
- Symptom Troubleshooting (Advanced Keyless System)
- VARIABLE VALVE TIMING ACTUATOR REMOVAL/INSTALLATION [AJ]
- TIMING CHAIN REMOVAL/INSTALLATION [AJ]
- Engine Hanger Removal Note
- Camshaft Caps (RH) Removal Note
- Camshaft Caps (LH) Removal Note
- Engine Hanger Installation Note
- Camshaft (RH) Removal Note
- Rocker Arm (RH) Removal Note
- Camshaft (LH) Removal Note
- Rocker Arm (LH) Removal Note
- CYLINDER HEAD GASKET REPLACEMENT [AJ]
- Camshaft (LH) Installation Note
- Camshaft (RH) Installation Note
- ENGINE REMOVAL/INSTALLATION [AJ]
- No. 3 Engine Joint Bracket and No. 4 Engine Mount Bracket Removal Note
- ENGINE OVERHAUL SERVICE WARNING
- Crankshaft Pulley Lock Bolt Disassembly Note
- Front Oil Seal Disassembly Note
- Chain Tensioner Disassembly Note
- Oil Pump Sprocket Disassembly Note
- CYLINDER HEAD (I) DISASSEMBLY
- Camshaft Sprocket Lock Bolt, Variable Valve Timing Actuator Lock Bolt Disassembly Note
- Tappet Disassembly Note
- Cylinder Head Bolt Disassembly Note
- CYLINDER HEAD (II) DISASSEMBLY
- Valve Keeper Disassembly Note
- Valve Seal Disassembly Note
- CYLINDER BLOCK (I) DISASSEMBLY
- Drive Plate (ATX), Flywheel (MTX) Disassembly Note
- CYLINDER BLOCK (II) DISASSEMBLY
- Connecting Rod Cap Disassembly Note
- Main Bearing Cap Disassembly Note
- CYLINDER BLOCK (I) ASSEMBLY
- Piston Ring Assembly Note
- Connecting Rod Bearing Assembly Note
- Connecting Rod Cap Assembly Note
- CYLINDER BLOCK (II) ASSEMBLY
- CYLINDER HEAD (I) ASSEMBLY
- Valve Seal Assembly Note
- Valve Keeper Assembly Note
- CYLINDER HEAD (II) ASSEMBLY
- Camshaft Sprocket, Variable Valve Timing Actuator Assembly Note
- TIMING CHAIN ASSEMBLY
- Oil Pump Sprocket Assembly Note
- Timing Chain Assembly Note
- Front Oil Seal Assembly Note
- ENGINE OVERHAUL SERVICE WARNING
- CAMSHAFT CAP (RH) DISASSEMBLY NOTE
- VARIABLE VALVE TIMING ACTUATOR DISASSEMBLY NOTE
- CAMSHAFT CAP (LH) DISASSEMBLY NOTE
- CONNECTING ROD CAP DISASSEMBLY NOTE
- CONNECTING ROD, PISTON DISASSEMBLY NOTE
- CONNECTING ROD CAP ASSEMBLY NOTE
- OIL PUMP ASSEMBLY NOTE
- CYLINDER HEAD ASSEMBLY (I)
- CHAIN GUIDE (LH, RH) ASSEMBLY NOTE
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Parasitic Load Explanation & Test Procedures - General Information
- Waveforms - Injector Pattern Tutorial - General Information
- Electrostatic Discharge Warning - General Information
- State Emission Standards - Diesel
- PRIMARY SHAFT COMPONENTS DISASSEMBLY
- PRIMARY SHAFT REAR BEARING DISASSEMBLY NOTE
- PRIMARY SHAFT BEARING SPACER AND 5TH GEAR STOPPER DISASSEMBLY NOTE
- 5TH CLUTCH HUB SET, 5TH SYNCHRONIZER RING AND 5TH GEAR DISASSEMBLY NOTE
- 5TH BUSHING, THRUST WASHER, 4TH GEAR, 4TH NEEDLE BEARING, 4TH BUSHING, 4TH SYNCHRONIZER RING, 3RD/4TH CLUTCH HUB SET, 3RD SYNCHRONIZER RING AND 3RD GEAR DISASSEMBLY NOTE
- PRIMARY SHAFT FRONT BEARING DISASSEMBLY NOTE
- PRIMARY SHAFT COMPONENTS ASSEMBLY
- 3RD/4TH CLUTCH HUB SET ASSEMBLY NOTE
- 4TH BUSHING ASSEMBLY NOTE
- 5TH BUSHING ASSEMBLY NOTE
- 5TH CLUTCH HUB SET ASSEMBLY NOTE
- PRIMARY SHAFT BEARING SPACER ASSEMBLY NOTE
- SNAP RING ASSEMBLY NOTE
- PRIMARY SHAFT FRONT BEARING ASSEMBLY NOTE
- SECONDARY SHAFT COMPONENTS DISASSEMBLY
- SECONDARY SHAFT REAR BEARING DISASSEMBLY NOTE
- 4TH GEAR AND 5TH GEAR DISASSEMBLY NOTE
- 3RD GEAR, 2ND GEAR, 2ND NEEDLE BEARING, 2ND BUSHING, 2ND INNER SYNCHRONIZER COMPONENT, 1ST/2ND CLUTCH HUB SET, 1ST INNER SYNCHRONIZER COMPONENT, 1ST NEEDLE BEARING, 1ST BUSHING, 1S
- SECONDARY SHAFT COMPONENTS ASSEMBLY
- 1ST BUSHING ASSEMBLY NOTE
- 1ST/2ND CLUTCH HUB SET ASSEMBLY NOTE
- 2ND BUSHING ASSEMBLY NOTE
- 3RD GEAR ASSEMBLY NOTE
- 5TH GEAR SNAP RING ASSEMBLY NOTE
- SECONDARY SHAFT REAR BEARING ASSEMBLY NOTE
- BEARING (RING GEAR-OPPOSITE SIDE) DISASSEMBLY NOTE
- BEARING (RING GEAR SIDE) DISASSEMBLY NOTE
- RING GEAR ASSEMBLY NOTE
- BEARING (RING GEAR SIDE) ASSEMBLY NOTE
- SPACER ASSEMBLY NOTE
- BEARING (RING GEAR-OPPOSITE SIDE) ASSEMBLY NOTE
- CLUTCH HOUSING AND TRANSAXLE CASE COMPONENTS DISASSEMBLY
- OIL SEAL (PRIMARY SHAFT) DISASSEMBLY NOTE
- BEARING RACE (SECONDARY SHAFT) DISASSEMBLY NOTE
- ROLL PIN DISASSEMBLY NOTE
- OIL SEAL (CHANGE ROD COMPONENT) DISASSEMBLY NOTE
- OIL SEAL (DIFFERENTIAL) DISASSEMBLY NOTE
- BEARING RACE (DIFFERENTIAL) DISASSEMBLY NOTE
- BEARING RACE (TRANSAXLE CASE) DISASSEMBLY NOTE
- PRIMARY SHAFT COMPONENTS DISASSEMBLY
- BEARING (4TH GEAR END) DISASSEMBLY NOTE
- 3RD/4TH CLUTCH HUB COMPONENT, 3RD SYNCHRONIZER RING AND 3RD GEAR DISASSEMBLY NOTE
- PRIMARY SHAFT COMPONENTS ASSEMBLY
- BEARING (PRIMARY SHAFT END) ASSEMBLY NOTE
- 3RD GEAR, 3RD SYNCHRONIZER RING, AND 3RD/4TH CLUTCH HUB COMPONENT ASSEMBLY NOTE
- SECONDARY SHAFT COMPONENTS DISASSEMBLY
- BEARING AND SECONDARY 4TH GEAR DISASSEMBLY NOTE
- SECONDARY 3RD GEAR AND 2ND GEAR DISASSEMBLY NOTE
- 1ST/2ND CLUTCH HUB COMPONENT, 1ST SYNCHRONIZER RING, AND 1ST GEAR DISASSEMBLY NOTE
- BEARING (SECONDARY SHAFT END) DISASSEMBLY NOTE
- SECONDARY SHAFT COMPONENTS ASSEMBLY
- BEARING (SECONDARY SHAFT END) ASSEMBLY NOTE
- 1ST GEAR, 1ST SYNCHRONIZER RING, AND 1ST/2ND CLUTCH HUB COMPONENT ASSEMBLY NOTE
- 2ND SYNCHRONIZER RING, 2ND GEAR, AND SECONDARY 3RD GEAR ASSEMBLY NOTE
- DIFFERENTIAL DISASSEMBLY
- BEARING (SIDE OPPOSITE RING GEAR) DISASSEMBLY NOTE
- BEARING (RING GEAR SIDE) DISASSEMBLY NOTE
- DIFFERENTIAL ASSEMBLY
- BEARING (RING GEAR SIDE) ASSEMBLY NOTE
- Bearing (Side Opposite Ring Gear) Assembly Note
- CLUTCH HOUSING AND TRANSAXLE CASE COMPONENTS ASSEMBLY
- OIL SEAL (DIFFERENTIAL) ASSEMBLY NOTE
- BEARING RACE (DIFFERENTIAL) ASSEMBLY NOTE
- BEARING RACE (TRANSAXLE CASE) ASSEMBLY NOTE
- OIL SEAL (CHANGE ROD COMPONENT) ASSEMBLY NOTE
- OIL SEAL (PRIMARY SHAFT) ASSEMBLY NOTE
- 5TH/REVERSE GEAR AND HOUSING PARTS ASSEMBLY
- PRIMARY SHAFT GEAR COMPONENT AND SECONDARY SHAFT GEAR COMPONENT ASSEMBLY NOTE
- CRANK LEVER COMPONENT AND CRANK LEVER SHAFT ASSEMBLY NOTE
- 5TH/REVERSE SHIFT ROD END AND 5TH/REVERSE SHIFT ROD ASSEMBLY NOTE
- REVERSE IDLE GEAR AND REVERSE IDLE SHAFT ASSEMBLY NOTE
- TRANSAXLE CASE COMPONENT ASSEMBLY NOTE
- SECONDARY 5TH GEAR ASSEMBLY NOTE
- 5TH/REVERSE CLUTCH HUB COMPONENT AND 5TH/REVERSE SHIFT FORK ASSEMBLY NOTE
- DRIVE CYCLE PROCEDURE
- Drive Cycle-Mode 1
- Drive Cycle-Mode 2
- Drive Cycle-Mode 3
- Drive Cycle-Mode 4
- Preparation
- Drive Mode
- Comprehensive Component Monitor Repair Verification Drive Mode
- EGR Monitor Repair Verification Drive Mode
- Catalyst Monitor Repair Verification Drive Mode
- Fuel Monitor, Oxygen Sensor Monitor or Oxygen Sensor Heater Monitor Repair Verification Drive Mode
- Misfire Monitor Repair Verification Drive Mode
- Vehicle Preparation For OBD-II Or Monitor Repair Verification Drive Cycle
- Comprehensive Component Monitor Repair Verification Drive Cycle
- EGR Monitor Repair Verification Drive Cycle
- EVAP Running Loss System Repair Verification Drive Cycle
- Catalyst Monitor Repair Verification Drive Cycle
- Fuel Monitor Or HO2S Monitor Repair Verification Drive Cycle
- Misfire Monitor Repair Verification Drive Cycle
- Secondary Air Monitor Repair Verification Drive Cycle
- Verification Drive Cycle
- HO2S/TWC Monitor Repair Verification Drive Cycle
- EVAP Monitor Repair Verification Drive Cycle
- 1999: B2500, B3000, B4000
- Vehicle Preparation For Drive Cycles
- EVAP System Monitor Repair Verification Drive Cycle
- HO2S Monitor Repair Verification Drive Cycle
- OBDII DRIVE MODE
- Mode 1 (PCM adaptive memory produce drive mode)
- Mode 2 (EGR system repair verification drive mode)
- Mode 3 HO2S heater, HO2S, and TWC repair verification drive mode)
- Mode 4 (EVAP system repair verification drive mode)
- Drive Cycle Recommendations
- Vehicle Preparation
- OBD II Drive Cycle
- 2000: MPV
- Mode 1 (PCM Adaptive Memory)
- Mode 2 (EGR Verification)
- Mode 3 (HO2S/TWC Verification)
- Mode 4 (EVAP Verification)
- 2000: PROTEGE
- Standard Drive Mode
- HO2S/TWC Monitor Repair Verification Drive Mode
- EVAP Monitor Repair Verification Drive Mode
- 2001: B2300, B2500, B3000, B4000, TRIBUTE
- OBD-II Drive Cycle Vehicle Preparation
- OBD-II Drive Cycle Procedures
- PCM Adaptive Memory Drive Mode
- Mode 1 (PCM Adaptive Memory Drive Mode)
- Mode 2 (EGR Monitor Repair Verification Drive Mode)
- Mode 3 (HO2S/TWC Monitor Repair Verification Drive Mode)
- Mode 4 (EVAP Monitor Repair Verification Drive Mode)
- OBD-II Drive Cycle Procedure
- 2002: MILLENIA
- Mode 1: PCM Adaptive Memory Procedure
- Mode 2: EGR System Repair Verification
- Mode 3: HO2S & TWC Repair Verification
- Mode 4: EVAP System Repair Verification
- Mode 1 - PCM Adaptive Memory Produce Drive Mode
- Mode 2 - EGR System Repair Verification Drive Mode
- Mode 3 - HO2S Heater, HO2S & TWC Repair Verification Drive Mode
- Mode 6 - EVAP System Repair Verification Drive Mode
- Mode 4 - EVAP System Repair Verification Drive Mode
- Drive Mode 1 - PCM Adaptive Memory
- Drive Mode 2 - EGR Monitor Repair Verification
- Drive Mode 3 - HO2S, HO2S Heater & TWC Repair Verification
- Drive Mode 4 - EVAP System Repair Verification
- Drive Mode 5 - EVAP System Very Small Leak Repair Verification
- OBD-II DRIVE MODES
- 2004-06: MAZDA3 & 2006: MAZDA5 & 2007-09: MAZDA3 (W/O TURBO)
- PCM Adaptive Memory Production Drive Mode
- EVAP System Repair Verification Drive Mode
- 2004-05: MAZDA6
- MODE 6 (EVAP SYSTEM REPAIR VERIFICATION DRIVE MODE)
- 2004: MPV
- 2004: MX-5 MIATA
- MODE 1 (PCM ADAPTIVE MEMORY PRODUCTION DRIVE MODE)
- 2004: RX-8
- 2005-06: MPV
- With rear HO2S model
- 2005: MX-5 MIATA
- 2005-08: RX-8
- 2006-08: MAZDA6
- EVAP System Repair Verification Drive Mode (4 Cylinder W/O Turbo & V6)
- EVAP System Repair Verification Drive Mode (4 Cylinder W/Turbo)
- 2006-08: MX-5 MIATA
- 2007-09: MAZDA3 (W/TURBO)
- 2007: MAZDA5
- 2007-08: CX-7
- PCM Adaptive Memory Production, EGR, HO2S heater, HO2S, TWC, and EVAP System Repair Verification Drive Mode
- 2007-10: CX-9
- 2008-09: MAZDA5
- Mode 06 (EVAP System Repair Verification Drive Mode)
- Single Drive Mode
- 2009-10: MAZDA6 (4 CYLINDER)
- Mode 02 (EGR System Repair Verification Drive Mode)
- 2009-10: MAZDA6 (V6)
- 2009: CX-7
- Mode 03 (A/F Sensor Heater, HO2S Heater, A/F Sensor, HO2S, and TWC Repair Verification Drive Mode)
- 2009: MX-5 MIATA
- 2009-11: RX-8
- Mode 5 (AIR System Repair Verification Drive Mode)
- 2010-13: MAZDA3 (W/TURBO)
- 2010: MAZDA5
- 2010-12: CX-7 (W/TURBO)
- 2010-12: CX-7 (W/O TURBO)
- 2010-13: MX-5 MIATA
- Mode 03 (PCM Adaptive Memory Production, EGR System, A/F Sensor Heater, HO2S Heater, A/F Sensor, HO2S, and TWC Repair Verification Drive Mode)
- 2011-13: CX-9
- 2010-13: MAZDA3 (W/O TURBO)
- 2012-13: MAZDA5
- 2011-13: MAZDA6 (4 CYLINDER)
- Mode 03 (EGR System, A/F Sensor Heater, HO2S Heater, A/F Sensor, HO2S and TWC Repair Verification Drive Mode)
- 2011-13: MAZDA6 (V6)
- 2012-13: MAZDA2
- 2013: CX-5