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DTC P0401: INSUFFICIENT EXHAUST GAS RECIRCULATION (EGR) FLOW DETECTED Lexus LS II

CAUTIONIf ECM replacement is instructed in following testing, always ensure ECM harness connector and ground circuit are okay. If either are suspect, repair and repeat testing to confirm ECM malfunction.

Circuit Description

The EGR system recirculates exhaust gas through intake system to reduce combustion temperature and NOx emissions. The amount of EGR valve opening is controlled by a stepper motor located inside of EGR valve. The ECM operates the step motor in response to engine operating conditions.

The EGR valve is closed under the following conditions

  1. Coolant temperature less than 129°F (54°C).
  2. Vehicle under deceleration.
  3. Light engine load.
  4. Engine speed more than 4000 RPM.
  5. Engine idling.
  6. Park/neutral position switch on.

DTC is set when EGR temperature sensor value does not exceed 86°F (30°C) more than ambient air temperature after vehicle is operated for 3-5 minutes at 50 MPH or more. Possible causes are

  1. EGR valve.
  2. EGR temperature sensor open circuit.
  3. EGR stepper motor circuit.
  4. ECM.