Starting System (Service Information): Removal & Installation Lexus ES XV60

INSTALLATION [06/2012 - ]

1. INSTALL STARTER ASSEMBLY Install the starter assembly with the 2 bolts. Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) Connect the connector. Connect the wire harness and install the nut, close the cap. Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
2. INSTALL BATTERY . Refer to «INSTALLATION [06/2012 - ] - Step 55»(ref-598588-S26055333012014021400000)
3. INSTALL AIR CLEANER CASE SUB-ASSEMBLY . Refer to «INSTALLATION [06/2012 - ] - Step 56»(ref-598588-S26055333012014021400000)
4. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY
5. INSTALL AIR CLEANER CAP SUB-ASSEMBLY . Refer to «INSTALLATION [06/2012 - ] - Step 2»(ref-598604-S00398347632014021400000)
6. INSTALL INLET NO. 1 AIR CLEANER . Refer to «INSTALLATION [06/2012 - ] - Step 54»(ref-598588-S26055333012014021400000)
7. INSTALL INLET NO. 2 AIR CLEANER . Refer to «INSTALLATION [06/2012 - ] - Step 59»(ref-598588-S26055333012014021400000)
8. INSTALL V-BANK COVER SUB-ASSEMBLY . Refer to «INSTALLATION [06/2012 - ] - Step 82»(ref-598588-S26055333012014021400000)
9. INSTALL COOL AIR INTAKE DUCT SEAL . Refer to «INSTALLATION [06/2012 - ] - Step 3»(ref-598617-S39604734002014021400000)
10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [06/2012 - ]»(ref-598449-S08309221792014021400000) .

Scheme 45

Scheme 46

Scheme 47

1. PRECAUTION NOTE: After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work. Refer to «PRECAUTION [06/2012 - ]»(ref-598449-S42461431542014021400000) .
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [06/2012 - ]»(ref-598449-S08309221792014021400000) .
3. REMOVE RADIO RECEIVER ASSEMBLY WITH BRACKET (for Radio Receiver Type) Refer to «REMOVAL [06/2012 - ]»(ref-598631-S12377085272014021400000)
4. REMOVE MULTI-MEDIA MODULE RECEIVER ASSEMBLY WITH BRACKET (for Multi-Media Module Receiver Type) Refer to «REMOVAL [06/2012 - ]»(ref-598632-S32567914282014021400000)
5. REMOVE FRONT DOOR SCUFF PLATE LH . Refer to «REMOVAL [06/2012 - ] - Step 4»(ref-598633-S31834084432014021400000)
6. REMOVE COWL SIDE TRIM BOARD LH . Refer to «REMOVAL [06/2012 - ] - Step 5»(ref-598633-S31834084432014021400000)
7. REMOVE FRONT DOOR OPENING TRIM COVER LH . Refer to «REMOVAL [06/2012 - ] - Step 6»(ref-598633-S31834084432014021400000)
8. REMOVE INSTRUMENT SIDE PANEL LH . Refer to «REMOVAL [06/2012 - ] - Step 20»(ref-598633-S13487017342014021400000)
9. DISCONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY . Refer to «REMOVAL [06/2012 - ] - Step 21»(ref-598633-S13487017342014021400000)
10. REMOVE LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL . Refer to «REMOVAL [06/2012 - ] - Step 22»(ref-598633-S13487017342014021400000)
11. REMOVE SWITCH BASE . Refer to «REMOVAL [06/2012 - ] - Step 26»(ref-598633-S13487017342014021400000)
12. REMOVE ENGINE SWITCH Disengage the 2 claws and remove the engine switch.

Scheme 48

Scheme 49

1. INSPECT ENGINE SWITCH Measure the resistance according to the value(s) in the table below. TEXT IN ILLUSTRATION *a Component without harness connected (Engine Switch) - - Standard Resistance Tester Connection Condition Specified Condition H44-5 (SS1) - H44-6 (AGND) Not pushed 10 kohms or higher H44-1 (SS2) - H44-6 (AGND) H44-5 (SS1) - H44-6 (AGND) Pushed Below 1 ohms H44-1 (SS2) - H44-6 (AGND) If the result is not as specified, replace the engine switch. Apply battery voltage between the terminals of the switch, and check the illumination condition of the engine switch. TEXT IN ILLUSTRATION *a Indicator Light *b Component without harness connected (Engine Switch) OK Measurement Condition Specified Condition Battery positive (+) --> Terminal H44-9 (SWIL) Battery negative (-) --> Terminal H44-6 (AGND) Illuminates HINT: If a positive (+) battery lead and a negative (-) battery lead are incorrectly connected, the engine switch indicator light will not illuminate. If the voltage is too low, the indicator light will not illuminate. If the result is not as specified, replace the engine switch.

1. INSTALL ENGINE SWITCH Engage the 2 claws to install the engine switch.
2. INSTALL SWITCH BASE . Refer to «INSTALLATION [06/2012 - ] - Step 25»(ref-598633-S41464094882014021400000)
3. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL . Refer to «INSTALLATION [06/2012 - ] - Step 29»(ref-598633-S41464094882014021400000)
4. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY . Refer to «INSTALLATION [06/2012 - ] - Step 30»(ref-598633-S41464094882014021400000)
5. INSTALL INSTRUMENT SIDE PANEL LH . Refer to «INSTALLATION [06/2012 - ] - Step 31»(ref-598633-S41464094882014021400000)
6. INSTALL FRONT DOOR OPENING TRIM COVER LH . Refer to «INSTALLATION [06/2012 - ] - Step 31»(ref-598633-S01093320322014021400000)
7. INSTALL COWL SIDE TRIM BOARD LH . Refer to «INSTALLATION [06/2012 - ] - Step 32»(ref-598633-S01093320322014021400000)
8. INSTALL FRONT DOOR SCUFF PLATE LH . Refer to «INSTALLATION [06/2012 - ] - Step 33»(ref-598633-S01093320322014021400000)
9. INSTALL MULTI-MEDIA MODULE RECEIVER ASSEMBLY WITH BRACKET (for Multi-Media Module Receiver Type) Refer to «INSTALLATION [06/2012 - ]»(ref-598632-S42160831062014021400000)
10. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (for Radio Receiver Type) Refer to «INSTALLATION [06/2012 - ]»(ref-598631-S28503273192014021400000)
11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION [06/2012 - ]»(ref-598449-S08309221792014021400000) .

Scheme 50

1. INSPECT STARTER RELAY Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 3 - 5 Battery voltage not applied between terminals 1 and 2 10 kohms or higher 3 - 5 Battery voltage applied between terminals 1 and 2 Below 1 ohms If the resistance is not as specified, replace the starter relay.