Installation
- To install, reverse the removal procedure.
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- Remove the bumper armature. Refer to «Front Bumper»(ref-531966) .
- Remove the air cleaner housing. Refer to «Air Cleaner»(ref-531922-S17101109672013022000000) .
- Remove the secondary bulkhead center panel. Refer to «Secondary Bulkhead Center Panel - 3.2L»(ref-531949-S04398195202013022000000) .
- Remove the brake booster. Refer to «Brake Booster»(ref-531954-S03638823712013022000000) .
- Remove the ABS module. Refer to «Anti-Lock Brake System (ABS) Module»(ref-531961-S24052789452013022000000) .
- Remove both headlamps. Refer to «Headlamp Assembly»(ref-531967-S08875458662013022000000) .
- Remove the engine upper support insulator. Refer to «Engine Upper Support Insulator»(ref-531921-S10866649592013022000000) .
- Remove the glove compartment lid. Refer to «Glove Compartment»(ref-531962-S10250369972013022000000) .
- Remove both front fender splash shields.
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- Release the harness and withdraw into engine bay area.
- Release the harness cover and withdraw harness into engine bay area.
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- Repeat for both sides.
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- Unclip the windscreen heater electrical connector from the plenum side extension panel and remove the panel.
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- Release the engine compartment harness from clip securing it to the vehicle bulkhead.
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- RH side front: Release the ABS sensor lead and disconnect the electrical connector.
- Release the LH side repeater from the vehicle body and disconnect the electrical connector.
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- Unclip the harness tray from the vehicle bulkhead and route the RHS of the harness around the brake pipes into the LHS of the engine bay.
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- With assistance, release the harness.
- Remove the engine compartment harness.
- Place harness to vehicle plenum, feed connectors into inside of vehicle and install grommet. Use assistance inside vehicle to pull connectors through.
- Secure harness tray clips and secure rubber grommet to vehicle body.
- Install and secure fusebox to body. Torque: 10 Nm
- Install the engine mounting plate. M8 Torque: - 24 Nm M12 Torque: - 80 Nm
- Secure the engine harness to the fusebox.
- Connect the two electrical connectors to the BJB.
- Install and secure the battery lead to the fusebox and install the small battery lead cover. Torque: 10 Nm
- Secure the 3 earth points and secure the harness clips to the vehicle body. Torque: 10 Nm
- Secure the battery lead to the battery terminal clamp. Torque: 25 Nm
- Install the fuse box cover.
- Install the harness cover to the suspension turret.
- Feed harness under the air cleaner duct and secure the duct to the grommet.
- Secure headlamp and bumper harness clips.
- Connect the height sensor electrical connector and secure the harness with the clips.
- Install headlamp mounting plate. Torque: 10
- Connect the side repeater electrical connector.
- Connect the heated washer jet electrical connection and secure the harness to the vehicle body.
- Connect the ABS sensor and secure the harness to the vehicle body.
- Secure the washer pipe to the harness and secure the harness to the body.
- Connect the crash sensor electrical connectors.
- Connect the bonnet lock electrical connector
- Secure the harness to the body and then secure the bonnet release cable to the harness.
- Secure the washer pipe to the washer bottle.
- Install the washer bottle and connect the electrical connections. Torque: 10 Nm
- Secure the 3 ground cables to the vehicle body. Torque: 10 Nm
- Secure the harness to the vehicle body.
- Connect the coolant level sensor electrical connector.
- Install the RH secondary bulkhead mounting bracket. Torque: 10 Nm
- Install the inner plenum plate and secure the electrical connector to the plate.
- Connect the heated screen RH electrical connector.
- Connect the BBUS electrical connector.
- Connect the A/C pressure switch electrical connector.
- Secure the engine compartment harness to the vehicle bulkhead.
- Secure the harness tray to the LHS of the vehicle bulkhead.
- Connect the LH heated screen electrical connector and secure the harness to the vehicle body.
- Feed the harness into the LH wheel arch and secure the grommet.
- Install the ABS modulator bracket. Torque: 25 Nm
- Install the LH side repeater lamp and secure the clips to the vehicle body.
- Connect the rear washer pipe.
- Connect the ABS sensor electrical connector and secure the harness to the vehicle body.
- Connect the two electrical connectors to the CJB.
- Connect the main engine compartment harness to the instrument panel harness and close the cover.
- Connect the main engine compartment harness to the headlamp levelling ECU.
- Connect the 3 floor harness electrical connections.
- Install the fuse cover and refit the sound deadening sheet.
- Install the LH fender splash shield. Torque: 6 Nm
- Install the glove compartment lid. Refer to «Glove Compartment»(ref-531962-S10250369972013022000000) .
- Install the engine upper support insulator. Refer to «Engine Upper Support Insulator»(ref-531921-S10866649592013022000000) .
- Install both headlamps. Refer to «Headlamp Assembly»(ref-531967-S08875458662013022000000) .
- Install the ABS module. Refer to «Anti-Lock Brake System (ABS) Module»(ref-531961-S24052789452013022000000) .
- Install the brake booster. Refer to «Brake Booster»(ref-531954-S03638823712013022000000) .
- Install the secondary bulkhead center panel. Refer to «Secondary Bulkhead Center Panel - 3.2L»(ref-531949-S04398195202013022000000) .
- Install the air cleaner housing. Refer to «Air Cleaner»(ref-531922-S17101109672013022000000) .
- Install the bumper armature. Refer to «Front Bumper»(ref-531966) .