Contents Section: Testing & Diagnostics All sections

Gasoline Engine Control System - 2.0L: Other Kia Sportage II рестайлинг

Testing & Diagnostics 30 illustrations ~808 words

3. OBD-II SYSTEM READINESS TESTS

  1. CATALYST MONITORING The catalyst efficiency monitor is a self-test strategy within the ECM that uses the downstream Heated Oxygen Sensor (HO2S) to determine when a catalyst has fallen below the minimum level of effectiveness in its ability to control exhaust emission.
  2. MISFIRE MONITORING Misfire is defined as the lack of proper combustion in the cylinder due to the absence of spark, poor fuel metering, or poor compression. Any combustion that does not occur within the cylinder at the proper time is also a misfire. The misfire detection monitor detects fuel, ignition or mechanically induced misfires. The intent is to protect the catalyst from permanent damage and to alert the customer of an emission failure or an inspection maintenance failure by illuminating the MIL. When a misfire is detected, special software called freeze frame data enabled. The freeze frame data captures the operational state of the vehicle when a fault is detected from misfire detection monitor strategy.
  3. FUEL SYSTEM MONITORING The fuel system monitor is a self-test strategy within the PCM that monitors the adaptive fuel table The fuel control system uses the adaptive fuel table to compensate for normal variability of the fuel system components caused by wear or aging. During normal vehicle operation, if the fuel system appears biased lean or rich, the adaptive value table will shift the fuel delivery calculations to remove bias.
  4. ENGINE COOLING SYSTEM MONITORING The cooling system monitoring is a self-test strategy within the ECM that monitors ECTS (Engine Coolant Temperature Sensor) and thermostat about circuit continuity, output range, rationality faults.
  5. O2 SENSOR MONITORING OBD-II regulations require monitoring of the upstream Heated O2 Sensor (H2OS) to detect if the deterioration of the sensor has exceeded thresholds. An additional HO2S is located downstream of the Warm-Up Three Way Catalytic Converter (WU-TWC) to determine the efficiency of the catalyst. Although the downstream H2OS is similar to the type used for fuel control, it functions differently. The downstream HO2S is monitored to determine if a voltage is generated. That voltage is compared to a calibrated acceptable range.
  6. EVAPORATIVE EMISSION SYSTEM MONITORING The EVAP. monitoring is a self-test strategy within the ECM that tests the integrity of the EVAP. system. The complete evaporative system detects a leak or leaks that cumulatively are greater than or equal to a leak caused by a 0.040 inch and 0.020 inch diameter orifice.
  7. AIR CONDITIONING SYSTEM MONITORING The A/C system monitoring is a self-test strategy within the ECM that monitors malfunction of all A/C system component at A/C ON.
  8. COMPREHENSIVE COMPONENTS MONITORING

The comprehensive components monitoring is a self-test strategy within the ECM that detects fault of any electronic powertrain components or system that provides input to the ECM and is not exclusively an input to any other OBD-II monitor.

Scheme 11

Scheme 11: COMPONENTS LOCATION

1. Engine Control Module (ECM)

Scheme 12

Scheme 12

2. Manifold Absolute Pressure Sensor (MAPS)

3. Intake Air Temperature Sensor (IATS)

Scheme 13

Scheme 13

4. Engine Coolant Temperature Sensor (ECTS)

Scheme 14

Scheme 14

5. Throttle Position Sensor (TPS)

14. Idle Speed Control Actuator (ISCA)

Scheme 15

Scheme 15

6. Crankshaft Position Sensor (CKPS)

Scheme 16

Scheme 16

7. Camshaft Position Sensor (CMPS)

Scheme 17

Scheme 17

8. Knock Sensor (KS)

Scheme 18

Scheme 18

9. Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1]

Scheme 19

Scheme 19

10. Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]

Scheme 20

Scheme 20

11. CVVT Oil Temperature Sensor (OTS)

16. CVVT Oil Control Valve (OCV)

Scheme 21

Scheme 21

12. Fuel Tank Pressure Sensor (FTPS)

17. Canister Close Valve (CCV)

Scheme 22

Scheme 22

13. Injector

Scheme 23

Scheme 23

15. Purge Control Solenoid Valve (PCSV)

Scheme 24

Scheme 24

18. Ignition Coil

Scheme 25

Scheme 25

19. Main Relay

20. Fuel Pump Relay

22. Multi-Purpose Check Connector

Scheme 26

Scheme 26

Scheme 27

Scheme 27: 1. ECM HARNESS CONNECTOR

2. ECM TERMINAL FUNCTION

Pin No.DescriptionConnected to
1Power GroundChassis Ground
2Power GroundChassis Ground
3Battery Power (B+)Battery
4Ignition Coil (Cylinder #1,4) control outputIgnition Coil (Cylinder #1,4)
5Ignition Coil (Cylinder #2,3) control outputIgnition Coil (Cylinder #2,3)
6CAN [LOW]Other control module, Data Link Connector (DLC), Multi-Purpose Check Connector
7CAN [HIGH]Other control module, Data Link Connector (DLC), Multi-Purpose Check Connector
8Heated Oxygen Sensor (Sensor 1) Heater control outputHeated Oxygen Sensor (Sensor 1)
9Heated Oxygen Sensor (Sensor 2) Heater control outputHeated Oxygen Sensor (Sensor 2)
10Knock Sensor signal inputKnock Sensor (KS)
11CVVT Oil Control Valve (OCV) control outputCVVT Oil Control Valve (OCV)
12
13
14Battery voltage supply after main relayMain Relay
15
16
17Wheel Speed Sensor [B] signal inputWheel Speed Sensor (WSS) [Without ABS/ESC]
18Wheel Speed Sensor [A] signal inputWheel Speed Sensor (WSS) [Without ABS/ESC]
19
20
21Battery voltage supply after main relayMain Relay
22Battery voltage supply after ignition switchIgnition Switch
23Injector (Cylinder #4) control outputInjector (Cylinder #4)
24Injector (Cylinder #1) control outputInjector (Cylinder #1)
25
26Purge Control Solenoid Valve control outputPurge Control Solenoid Valve (PCSV)
27Sensor groundCrankshaft Position Sensor (CKPS)
28
29Crankshaft Position Sensor signal inputCrankshaft Position Sensor (CKPS)
30Sensor groundCamshaft Position Sensor (CMPS)
31Engine Coolant Temperature Sensor signal inputEngine Coolant Temperature Sensor (ECTS)
32Throttle Position Sensor signal inputThrottle Position Sensor (TPS)
33Fuel Tank Pressure Sensor (FTPS) signal inputFuel Tank Pressure Sensor (FTPS)
34Sensor groundFuel Tank Pressure Sensor (FTPS)
35
36
37Sensor groundHeated Oxygen Sensor (Sensor 2)
38Sensor groundThrottle Position Sensor (TPS)
39Vehicle speed signal inputABS/ESC Control Module [With ABS/ESC]
40
41
42Heated Oxygen Sensor (Sensor 2) signal inputHeated Oxygen Sensor (Sensor 2)
43Heated Oxygen Sensor (Sensor 1) signal inputHeated Oxygen Sensor (Sensor 1)
44Sensor power (+5V)Manifold Absolute Pressure Sensor (MAPS), Fuel Tank Pressure Sensor (FTPS)
45Sensor power (+5V)Throttle Position Sensor (TPS)
46
47Immobilizer communication lineImmobilizer Control Module
48Sensor groundManifold Absolute Pressure Sensor (MAPS)
49
50A/C Compressor Switch signal inputTriple Switch
51A/C Pressure Switch signal inputTriple Switch
52CVVT Oil Temperature Sensor (OTS) signal inputCVVT Oil Temperature Sensor (OTS)
53
54Sensor groundKnock Sensor (KS)
55ShieldIgnition Coil
56Intake Air Temperature Sensor signal inputIntake Air Temperature Sensor (IATS)
57
58A/C Request Switch signal inputA/C Request Switch
59Sensor groundHeated Oxygen Sensor (Sensor 1)
60Manifold Absolute Pressure Sensor signal inputManifold Absolute Pressure Sensor (MAPS)
61Injector (Cylinder #3) control outputInjector (Cylinder #3)
62Injector (Cylinder #2) control outputInjector (Cylinder #2)
63
64Cooling Fan Relay [High] control outputCooling Fan Relay [High]
65Cooling Fan Relay [Low] control outputCooling Fan Relay [Low]
66Engine speed signal outputCluster (Tachometer)
67Main Relay control outputMain Relay
68A/C Compressor Relay control outputA/C Compressor Relay
69Fuel Pump Relay control outputFuel Pump Relay
70Malfunction Indicator Lamp (MIL) control outputCluster (Malfunction Indicator Lamp)
71GroundImmobilizer Control Module
72Camshaft Position Sensor signal inputCamshaft Position Sensor (CMPS)
73Sensor groundEngine Coolant Temperature Sensor (ECTS)
74
75Fuel consumption signal outputTrip Computer
76Sensor groundCVVT Oil Temperature Sensor (OTS)
77K-LineData Link Connector (DLC)
78Idle Speed Control Actuator [CLOSE] control outputIdle Speed Control Actuator (ISCA)
79Canister Close Valve (CCV) control outputCanister Close Valve (CCV)
80Idle Speed Control Actuator [OPEN] control outputIdle Speed Control Actuator (ISCA)
81Immobilizer lamp control outputImmobilizer Lamp

ECM TERMINAL FUNCTION

Scheme 28

Scheme 28: 3. ECM TERMINAL INPUT/OUTPUT SIGNAL

Scheme 29

Scheme 29

Scheme 30

Scheme 30

Scheme 31

Scheme 31

Scheme 32

Scheme 32: CIRCUIT DIAGRAM

Scheme 33

Scheme 33

Scheme 34

Scheme 34

Scheme 35

Scheme 35

VIN PROGRAMMING PROCEDURE

VIN (Vehicle Identification Number) is a number that has the vehicle's information (Maker, Vehicle Type, Vehicle Line/Series, Body Type, Engine Type, Transmission Type, Model Year, Plant Location and so forth. For more information, please refer to GENERAL INFORMATION .

When replacing an ECM, the VIN must be programmed in the ECM. If there is no VIN in ECM memory, the fault code (DTC P0630) is set.

CAUTIONThe programmed VIN cannot be changed. When writing the VIN, confirm the VIN carefully.

Scheme 36

Scheme 36

Scheme 37

Scheme 37

Scheme 38

Scheme 38

Scheme 39

Scheme 39

Scheme 40

Scheme 40
  1. Select "Vehicle" and "Engine" (For example, SEDONA 3.5L V6).
  2. Select "VIN WRITING".
  3. Check the ECM status. NOTE: VIRGIN: VIN is not programmed LEARNT: VIN has been already programmed Is the ECM status "VIRGIN"? YES Go to next step 4. NO END
  4. Write the VIN with cursor, function and number keys. WARNING: Before pressing the "ENTER" key, confirm the VIN again because the programmed VIN cannot be changed.
  5. After verifying the written VIN, press the "ENTER" key.
  6. Turn the ignition switch OFF, and then turn ON.
  7. Verify the programmed VIN in the ECM memory.