Contents Section: Testing & Diagnostics All sections

Engine Control System - 2.0L: Other Kia Soul I рестайлинг

Testing & Diagnostics 43 illustrations ~1235 words

Kia Motors Drive Cycle

Kia OBDII Drive Cycle is designed to execute and complete the OBDII monitors. To complete a specific monitor for repair verification, follow the Drive Cycle chart below.

Kia OBDII Drive Cycle consists of two modes (Mode 1 and Mode 2) and the Mode 2 is to perform the catalyst diagnostics on Dephi EMS only.

  1. Continental, Bosch or Kefico EMS: Mode 1 drive cycle should be done one time for diagnostics on all systems.
  2. Dephi EMS: Mode 2 drive cycle should be done two times in a row after Mode 1 is carried out one time for diagnostics on all systems

Scheme 240

Scheme 240
  1. Mode 1
  2. Mode 2

Scheme 241

Scheme 241
ModeNoOperationSpeed (mph)Duration (s)E/Time (s)Remarks
Mode 11Engine Start000ECT @ Start 32~104°F
2Idling (N)03030Neutral Range
3Idling (D)0270300D Range
4Acceleration0 --> 5015315
5Steady Speed50230545
6Deceleration50 --> 455550
7Steady Speed455555
8Acceleration45 --> 555560
9Steady Speed555565
10Deceleration55 --> 455570
11Steady Speed455575
12Repeat 8 through 11 ten times.180755
13Acceleration45 --> 555760
14Steady Speed555765
15Deceleration55 --> 045810
16Idling (D)0120930D Range
17Idling (N)07601690Neutral Range
18Acceleration0 --> 55151705
19Steady Speed55601765
20Deceleration55 --> 0151780
21Idling (D)0601840D Range
22Acceleration0 --> 55151855
23Steady Speed55601915
24Deceleration55 --> 0151930
25Idling (D)0601990D Range
26Acceleration0 --> 40152005
27Steady Speed40152020
28Acceleration40 --> 50152035
29Steady Speed5052040
30Deceleration50 --> 40152055
31Steady Speed40602115
32Repeat 28 through 31 five times.3802495
33Acceleration40 --> 50152510
34Steady Speed5052515
Mode 135Deceleration50 --> 0402555
36Idling (D)0252580D Range
Mode 21Engine Start000
2Idling (N)03030Neutral Range
3Idling (D)0210240D Range
4Acceleration0 --> 4916256
5Deceleration49 --> 472258Lift Foot Up: APS = 0
6Steady Speed4710268
7Acceleration47 --> 554272Middle Tip In or Deep Accel
8Deceleration55 --> 523275Lift Foot Up: APS = 0
9Steady Speed5210285
10Deceleration52 --> 453288Lift Foot Up: APS = 0
11Acceleration45 --> 472290
12Repeat 6 through 11 twelve times.330620
13Steady Speed4757677
14Deceleration47 --> 08685
15Idling (D)060745D Range
16Acceleration0 --> 5015760
17Steady Speed5090850
18Deceleration50 --> 010860
19Repeat 15 through 18 two times.1751035
20Idling (D)0901125D Range
  1. Catalyst monitoring The catalyst efficiency monitor is a self-test strategy within the ECM or PCM that uses the downstream Heated Oxygen Sensor (HO2S) to determine when a catalyst has fallen below the minimum level of effectiveness in its ability to control exhaust emission.
  2. Misfire monitoring Misfire is defined as the lack of proper combustion in the cylinder due to the absence of spark, poor fuel metering, or poor compression. Any combustion that does not occur within the cylinder at the proper time is also a misfire. The misfire detection monitor detects fuel, ignition or mechanically induced misfires. The intent is to protect the catalyst from permanent damage and to alert the customer of an emission failure or an inspection maintenance failure by illuminating the MIL. When a misfire is detected, special software called freeze frame data is enabled. The freeze frame data captures the operational state of the vehicle when a fault is detected from misfire detection monitor strategy.
  3. Fuel system monitoring The fuel system monitor is a self-test strategy within the ECM or PCM that monitors the adaptive fuel table The fuel control system uses the adaptive fuel table to compensate for normal variability of the fuel system components caused by wear or aging. During normal vehicle operation, if the fuel system appears biased lean or rich, the adaptive value table will shift the fuel delivery calculations to remove bias.
  4. Engine cooling system monitoring The cooling system monitoring is a self-test strategy within the ECM or PCM that monitors ECTS (Engine Coolant Temperature Sensor) and thermostat about circuit continuity, output range, rationality faults.
  5. O2 sensor monitoring OBD-II regulations require monitoring of the upstream Heated O2 Sensor (H2OS) to detect if the deterioration of the sensor has exceeded thresholds. An additional HO2S is located downstream of the Warm-Up Three Way Catalytic Converter (WU-TWC) to determine the efficiency of the catalyst. Although the downstream H2OS is similar to the type used for fuel control, it functions differently. The downstream HO2S is monitored to determine if a voltage is generated. That voltage is compared to a calibrated acceptable range.
  6. Evaporative emission system monitoring The EVAP. monitoring is a self-test strategy within the ECM or PCM that tests the integrity of the EVAP. system. The complete evaporative system detects a leak or leaks that cumulatively are greater than or equal to a leak caused by a 0.040 inch and 0.020 inch diameter orifice.
  7. Air conditioning system monitoring The A/C system monitoring is a self-test strategy within the ECM or PCM that monitors malfunction of all A/C system components at A/C ON.
  8. Comprehensive components monitoring The comprehensive components monitoring is a self-test strategy within the ECM or PCM that detects fault of any electronic powertrain components or system that provides input to the ECM or PCM and is not exclusively an input to any other OBD-II monitor.
  9. A/C system component monitoring Requirement: If a vehicle incorporates an engine control strategy that alters off idle fuel and/or spark control when the A/C system is on, the OBD II system shall monitor all electronic air conditioning system components for malfunctions that cause the system to fail to invoke the alternate control while the A/C system is on or cause the system to invoke the alternate control while the A/C system is off. Additionally, the OBD II system shall monitor for malfunction all electronic air conditioning system components that are used as part of the diagnostic strategy for any other monitored system or component. Implementation plan: No engine control strategy incorporated that alters off idle fuel and/or spark control when A/C system is on. Malfunction of A/C system components is not used as a part of the diagnostic strategy for other monitored system or component.

Scheme 242

Scheme 242: Components Location

1. Engine Control Module (ECM) 2. Manifold Absolute Pressure Sensor (MAPS) 3. Intake Air Temperature Sensor (IATS) 4. Engine Coolant Temperature Sensor (ECTS) 5. Throttle Position Sensor (TPS) 16. ETC Motor 6. Crankshaft Position Sensor (CKPS) 7. Camshaft Position Sensor (CMPS) [Bank 1 / Intake] 8. Camshaft Position Sensor (CMPS) [Bank 1 / Exhaust] 9. Knock Sensor (KS) 10. Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] 11. Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] 12. Accelerator Position Sensor (APS) 13. Fuel Tank Pressure Sensor (FTPS) 14. Fuel Level Sender (FLS) 15. A/C Pressure Transducer (APT) 17. Injector 24. Ignition Coil 18. Purge Control Solenoid Valve (PCSV) 19. CVVT Oil Control Valve (OCV) [Bank 1 / Intake] 20. CVVT Oil Control Valve (OCV) [Bank 1 / Exhaust] 21. Variable Intake Solenoid (VIS) Valve 22. Variable Charge Motion Actuator (VCMA) 23. Canister Close Valve (CCV) 25. Main Relay 26. Fuel Pump Relay 28. Multi-Purpose Check Connector [20-Pin] 27. Data Link Connector (DLC) [16-Pin]

Scheme 243

Scheme 243

Scheme 244

Scheme 244

Scheme 245

Scheme 245

Scheme 246

Scheme 246

Scheme 247

Scheme 247

Scheme 248

Scheme 248

Scheme 249

Scheme 249

Scheme 250

Scheme 250

Scheme 251

Scheme 251

Scheme 252

Scheme 252

Scheme 253

Scheme 253

Scheme 254

Scheme 254

Scheme 255

Scheme 255

Scheme 256

Scheme 256

Scheme 257

Scheme 257

Scheme 258

Scheme 258

Scheme 259

Scheme 259

Scheme 260

Scheme 260

Scheme 261

Scheme 261

Scheme 262

Scheme 262

Scheme 263

Scheme 263: ECM Terminal And Input/Output signal (M/T)

Connector ENGM-A

Pin No.DescriptionConnected to
1Ignition Coil (Cylinder #1) control outputIgnition Coil (Cylinder #1) [Without Immobilizer]
Ignition Coil (Cylinder #4) control outputIgnition Coil (Cylinder #4) [With Immobilizer]
2Injector (Cylinder #1) control outputInjector (Cylinder #1)
3
4
5Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] Heater control outputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]
6Sensor groundHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]
7Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] signal inputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]
8Knock Sensor (KS) signal inputKnock Sensor (KS)
9Intake Air Temperature Sensor (IATS) signal inputIntake Air Temperature Sensor (IATS)
10Start Motor control switchPower Distribution Module (PDM)
11Electrical load signal inputAlternator
12Engine Coolant Temperature Sensor (ECTS) signal inputEngine Coolant Temperature Sensor (ECTS)
13Throttle Position Sensor (TPS) 1 signal inputThrottle Position Sensor (TPS) 1
14Sensor power (+5V)Throttle Position Sensor (TPS) 1, 2
15ETC Motor [+] control outputETC Motor
16Ignition Coil (Cylinder #3) control outputIgnition Coil (Cylinder #3) [Without Immobilizer]
Ignition Coil (Cylinder #2) control outputIgnition Coil (Cylinder #2) [With Immobilizer]
17Injector (Cylinder #3) control outputInjector (Cylinder #3)
18Purge Control Solenoid Valve (PCSV) control outputPurge Control Solenoid Valve (PCSV)
19Variable Intake Solenoid (VIS) Valve control outputVariable Intake Solenoid (VIS) Valve
20
21
22Sensor shield groundKnock Sensor (KS)
23Sensor groundKnock Sensor (KS)
24Sensor groundManifold Absolute Pressure Sensor (MAPS)
25
26
27Sensor groundEngine Coolant Temperature Sensor (ECTS)
28Throttle Position Sensor (TPS) 2 signal inputThrottle Position Sensor (TPS) 2
29Sensor groundThrottle Position Sensor (TPS) 1, 2
30ETC Motor [-] control outputETC Motor
31Ignition Coil (Cylinder #4) control outputIgnition Coil (Cylinder #4) [Without Immobilizer]
Ignition Coil (Cylinder #1) control outputIgnition Coil (Cylinder #1) [With Immobilizer]
32Injector (Cylinder #4) control outputInjector (Cylinder #4)
33CVVT Oil Control (OCV) Valve [Bank 1/Intake] control outputCVVT Oil Control Valve (OCV) [Bank 1/Intake]
34CVVT Oil Control (OCV) Valve [Bank 1/Exhaust] control outputCVVT Oil Control Valve (OCV) [Bank 1/Exhaust]
35Sensor power (+5V)Variable Charge Motion Actuator (VCMA)
36VG (Virtual Ground)Heated Oxygen Sensor [Bank 1/Sensor 1]
37VIP (Current Pump)Heated Oxygen Sensor [Bank 1/Sensor 1]
38VRC (Current Adjust)Heated Oxygen Sensor [Bank 1/Sensor 1]
39Manifold Absolute Pressure Sensor (MAPS) signal inputManifold Absolute Pressure Sensor (MAPS)
40
41Sensor groundCrankshaft Position Sensor (CKPS)
42Sensor groundCamshaft Position Sensor (CMPS) [Bank 1/Exhaust]
43Sensor groundCamshaft Position Sensor (CMPS) [Bank 1/Intake]
44Sensor groundVariable Charge Motion Actuator (VCMA)
45Motor [+] control outputVariable Charge Motion Actuator (VCMA)
46Ignition Coil (Cylinder #2) control outputIgnition Coil (Cylinder #2) [Without Immobilizer]
Ignition Coil (Cylinder #3) control outputIgnition Coil (Cylinder #3) [With Immobilizer]
47Injector (Cylinder #2) control outputInjector (Cylinder #2)
48
49Alternator PWM control outputAlternator
50Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] Heater control outputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 1]
51
52VN (NERNST Cell Voltage)Heated Oxygen Sensor [Bank 1/Sensor 1]
53
54Sensor power (+5V)Manifold Absolute Pressure Sensor (MAPS)
55
56Crankshaft Position Sensor (CKPS) signal inputCrankshaft Position Sensor (CKPS)
57Camshaft Position Sensor (CMPS) [Bank 1/Exhaust] signal inputCamshaft Position Sensor (CMPS) [Bank 1/Exhaust]
58Camshaft Position Sensor (CMPS) [Bank 1/Intake] signal inputCamshaft Position Sensor (CMPS) [Bank 1/Intake]
59Sensor feedback signal inputVariable Charge Motion Actuator (VCMA)
60Motor [-] control outputVariable Charge Motion Actuator (VCMA)

Connector (ENGM-K)

Pin No.DescriptionConnected to
1Power groundChassis Ground
2Battery power (B+)Main Relay
3Power groundChassis Ground
4Battery power (B+)Main Relay
5Power groundChassis Ground
6Battery power (B+)Main Relay
7
8
9
10
11A/C Compressor Relay control outputA/C Compressor Relay
12Engine speed signal outputPower Distribution Module (PDM)
13
14
15Fuel Tank Pressure Sensor (FTPS) signal inputFuel Tank Pressure Sensor (FTPS)
16
17
18
19
20
21
22Auto cruise control switch signal inputAuto cruise control switch
23
24
25Fuel Level Sensor (FLS) signal inputFuel Level Sensor (FLS)
26
27
28
29
30
31
32
33
34Immobilizer Lamp control outputImmobilizer Lamp
35
36Canister Close Valve (CCV) control outputCanister Close Valve (CCV)
37Sensor groundFuel Tank Pressure Sensor (FTPS)
38
39
40
41
42
43
44Auto cruise control switch groundAuto cruise control switch
45Sensor groundA/C Pressure Transducer (APT)
46
47
48
49Sensor groundAccelerator Position Sensor (APS) 1
50Sensor groundAccelerator Position Sensor (APS) 2
51Battery power (B+)Ignition Switch
52Start Motor relay control outputStart Motor relay
53Cooling Fan Relay [High] control outputCooling Fan Relay [High]
54Cooling Fan Relay [Low] control outputCooling Fan Relay [Low]
55
56
57
58
59
60
61
62Brake Test Switch signal inputBrake Switch
63
64
65
66
67A/C Pressure Transducer (APT) signal inputA/C Pressure Transducer (APT)
68
69Immobilizer communication lineImmobilizer control module
70
71Accelerator Position Sensor (APS) 1 signal inputAccelerator Position Sensor (APS) 1
72Accelerator Position Sensor (APS) 2 signal inputAccelerator Position Sensor (APS) 2
73
74Main Relay control outputMain Relay
75Fuel Pump Relay control outputFuel Pump Relay
76
77C-CAN [High]Other control module, Data Link Connector (DLC)
78C-CAN [Low]Other control module, Data Link Connector (DLC)
79Clutch switch signal inputClutch switch
80Vehicle speed signal inputABS/ESC Control Unit
81
82
83
84Brake Light Switch signal inputBrake Switch
85
86
87
88Sensor power (+5V)Fuel Tank Pressure Sensor (FTPS)
A/C Pressure Transducer (APT)
Auto cruise control switch
89
90A/C request switch signal outputHeater & A/C Control module
91
92
93Sensor power (+5V)Accelerator Position Sensor (APS) 1
94Sensor power (+5V)Accelerator Position Sensor (APS) 2

Connector (ENGM-A)

Pin No.DescriptionConditionTypeLevel
1Ignition Coil (Cylinder #1) control outputIdlePulseTurn on: Max. 1.6V Turn off: Battery voltage
Ignition Coil (Cylinder #4) control output
2Injector (Cylinder #1) control outputIdleDCHi: Battery voltage
LO: Max. 0.5V
48~50V
3
4
5Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] Heater control outputRelay OFFDCBattery voltage
Relay ONMax. 0.5V
6Sensor groundIdleDCMax. 0.5V
7Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] signal inputIdleAnalog DCMin. 0.6V ~ Max. 1.0V
8Knock Sensor (KS) signal inputIdleAnalog / FrequencyFreq.: Min. 8KHz~ Max. 12KHz Level: Min. 180 ~ Max. 300mVpp
9Intake Air Temperature Sensor (IATS) signal inputIdleAnalogMin. 0.1V~Max. 4.7V
10Start Motor control switchSwitch ONDigitalBattery voltage
Switch OFFMin. -0.3V ~ Max. 0.5V
11Electrical load signal inputIdlePWMFreq.: 125Hz or 200Hz or 60Hz Duty rate 0% ~ 100%
12Engine Coolant Temperature Sensor (ECTS) signal inputIdleAnalogMin. 0.1V~Max. 4.7V
13Throttle Position Sensor (TPS) 1 signal inputIdleAnalogMin. 0.4V~Max. 4.5V
14Sensor power (+5V)IG OFFDCMax. 0.5V
IG ONMin. 4.75V ~ Max. 5.25V
15ETC Motor [+] control outputIdlePWMOperating freq.: 1000Hz (estimated)
Forward direction Turn on: Battery voltage Freewheeling: Max. 0.1V
Reverse direction Turn on: Max. 0.1V Freewheeling: Max. 0.1V
16Ignition Coil (Cylinder #3) control outputIdlePulseTurn on: Max. 1.6V Turn off: Battery voltage
Ignition Coil (Cylinder #2) control output
17Injector (Cylinder #3) control outputIdleDCHi: Battery voltage
LO: Max. 0.5V
48~50V
18Purge Control Solenoid Valve (PCSV) control outputRelay OFFDCBattery voltage
Relay ONMax. 1.76V
19Variable Intake Solenoid (VIS) Valve control outputRelay OFFDCBattery voltage
Relay ONMax. 1.76V
20
21
22Sensor shield groundIdleDCMax. 0.5V
23Sensor groundIdleDCMax. 0.5V
24Sensor groundIdleDCMax. 0.5V
25
26
27Sensor groundIdleDCMax. 0.5V
28Throttle Position Sensor (TPS) 2 signal inputIdleAnalogMin. 0.4V ~ Max. 4.5V
29Sensor groundIdleDCMax. 0.5V
30ETC Motor [-] control outputIdlePWMOperating freq.: 1000Hz (estimated)
Forward direction Turn on: max 0.1V Freewheeling: max 0.1V
Reverse direction Turn on: Battery voltage Freewheeling: max 0.1V
31Ignition Coil (Cylinder #4) control outputIdlePulseTurn on: Max. 1.6V Turn off: Battery voltage
Ignition Coil (Cylinder #1) control output
32Injector (Cylinder #4) control outputIdleDCHi: Battery voltage
LO: Max. 0.5V
48~50V
33CVVT Oil Control (OCV) Valve [Bank 1/Intake] control outputIdlePWMOperating freq. range: 300Hz Duty rate: 0% ~ 100%
34CVVT Oil Control (OCV) Valve [Bank 1/Exhaust] control outputIdlePWMOperating freq. range: 300Hz Duty rate: 0% ~ 100%
35Sensor power (+5V)IGOFFDCMax. 0.5V
IGONMin. 4.75V ~ Max. 5.25V
36VG (Virtual Ground)IdleAnalogMin. 0.2V ~Max. 5.2V
37VIP (Current Pump)IdleAnalogMin. 0.2V ~ Max. 5.2V
38VRC (Current Adjust)IdleAnalogMin. 0.2V ~ Max. 5.2V
39Manifold Absolute Pressure Sensor (MAPS) signal inputIdleAnalogMin. 0.8V ~ Max. 4.2V
40
41Crankshaft Position Sensor (-) signal inputIdleFrequencyVppMin.: 18V at Idle (for 1 rail) Vpp Max.: 90V at 5000rpm (for 1 rail)
42Sensor groundIdleDCMax. 0.5V
43Sensor groundIdleDCMax. 0.5V
44Sensor groundIdleDCMax. 0.5V
45Motor [+] control outputIdlePWMOperating freq.: 1000Hz (estimated)
Forward direction Turn on: Battery voltage Freewheeling: Max. 0.1V
Reverse direction Turn on: Max. 0.1V Freewheeling: Max. 0.1V
46Ignition Coil (Cylinder #2) control outputIdlePulseTurn on: Max. 1.6V Turn off: Battery voltage
Ignition Coil (Cylinder #3) control output
47Injector (Cylinder #2) control outputIdleDCHi: Battery voltage
LO: Max. 0.5V
48~50V
48
49Alternator PWM control outputIGOFFPWMBattery voltage
IGONMax. 0.5V
50Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] Heater control outputRelay OFFDCBattery voltage
Relay ONMax. 0.5V
51
52VN (NERNST Cell Voltage)IdleAnalogMin. 0.2V ~Max. 5.2V
53
54Sensor power (+5V)IGOFFDCMax. 0.5V
IGONMin. 4.75V ~ Max. 5.25V
55
56Crankshaft Position Sensor (+) signal inputIdleFrequencyVpp Min.: 18V at Idle (for 1 rail) Vpp Max.: 90V at 5000rpm (for 1 rail)
57Camshaft Position Sensor (CMPS) [Bank 1/Exhaust] signal inputIdlePulseAround 7Hz at 850rpm
Around 25Hz at 3000rpm
58Camshaft Position Sensor (CMPS) [Bank 1/Intake] signal inputIdlePulseAround 7Hz at 850rpm
Around 25Hz at 3000rpm
59Sensor feedback signal inputIdleAnalogMin. 0.1V~Max. 4.6V
60Motor [-] control outputIdlePWMOperating freq.: 1000Hz (estimated)
Forward direction Turn on: max 0.1V Freewheeling: max 0.1V
Reverse direction Turn on: Battery voltage Freewheeling: max 0.1V
Pin No.DescriptionConditionTypeLevel
1Power groundIdleDCMax. 50mV
2Battery power (B+)IG OFFDCMax. 0.5V
IG ONBattery Voltage
3Power groundIdleDCMax. 50mV
4Battery power (B+)IGOFFDCMax. 0.5V
IGONBattery Voltage
5Power groundIdleDCMax. 50mV
6Battery power (B+)IGOFFDCMax. 0.5V
IGONBattery Voltage
7
8
9
10
11A/C Compressor Relay control outputRelay OFFDCBattery voltage
Relay ONMin. -0.3V ~Max. 1.2V
12Engine speed signal outputIdleFrequencyAround 26Hz at 850rpm, idle
Around 16Hz at 3000rpm
13
14
15Fuel Tank Pressure Sensor (FTPS) signal inputIdleAnalogMin. 0.4V ~Max. 4.6V
16
17
18
19
20
21
22
23
24
25Fuel Level Sensor (FLS) signal inputIdleAnalogMin. 0.2V~Max. 4.7V
26
27
28
29
30
31
32
33
34Immobilizer Lamp control outputLamp ONDCMin. -0.3V ~ Max. 1.2V
Lamp OFFBattery voltage
35
36Canister Close Valve (CCV) control outputInactiveDCMin. -0.3V ~ Max. 1.2V
ActiveBattery voltage
37Sensor groundIdleDCMax. 50mV
38
39
40
41
42
43
44Auto cruise control switch ground
45Sensor groundIdleDCMax. 50mV
46
47
48
49Sensor groundIdleDCMax. 50mV
50Sensor groundIdleDCMax. 50mV
51Battery power (B+)IGOFFDCMax. 0.5V
IGONBattery Voltage
52Start Motor relay control outputIGOFFDCBattery voltage
IGONMin.-0.3V~Max. 1.2V
53Cooling Fan Relay [High] control outputIGOFFDCBattery voltage
IGONMin.-0.3V~Max. 1.2V
54Cooling Fan Relay [Low] control outputIGOFFPWMBattery voltage
IGONMin.-0.3V~Max. 1.2V
55
56
57
58
59
60
61
62Brake Test Switch signal inputSwich ONDigitalBattery voltage
Switch OFFMin. -0.3V ~Max. 0.5V
63
64
65
66
67A/C Pressure Transducer (APT) signal inputIdleAnalogMin. 0.4V ~Max. 4.6V
68
69Immobilizer communication lineWhen communicating after IG ONPulseHi: Min. 8.5V
Lo: Max. 3.5V
70
71Accelerator Position Sensor (APS) 1 signal inputIdleAnalogMin. 0.6V ~Max. 4.3V
72Accelerator Position Sensor (APS) 2 signal inputIdleAnalogMin. 0.3V~Max. 2.1V
73
74Main Relay control outputIGOFFDCMin.-.03V~Max. 1.2V
IGONBattery Voltage
75Fuel Pump Relay control outputRelay OFFDCBattery Voltage
Relay ONMin.-.03V~Max. 1.2V
76
77C-CAN [High]RECESSIVEPulse2.0~3.0V
DOMINANT2.75~4.5V
78C-CAN [Low]RECESSIVEPulse2.0~3.0V
DOMINANT0~0.5V
79Clutch switch signal inputSwich ONDigitalMin.-0.3V~Max. 0.5V
Switch OFFBattery voltage
80Vehicle speed signal inputIdleFrequencyDuty rate 40% ~ 60%
81
82
83
84Brake Light Switch signal inputSwich ONDigitalBattery voltage
Switch OFFMin.-0.3V~Max. 0.5V
85
86
87
88Sensor power (+5V)IGOFFDCMax. 0.5V
IGON4.75 ~ 5.25V
89
90A/C request switch signal outputSwich ONDigitalBattery voltage
Switch OFFMin.-0.3V~Max. 0.5V
91
92
93Sensor power (+5V)IGOFFDCMax. 0.5V
IGON4.75 ~ 5.25V
94Sensor power (+5V)IGOFFDCMax. 0.5V
IGON4.75 ~ 5.25V

Scheme 264

Scheme 264: ECM Terminal And Input/Output signal (A/T)

Connector (ENGA-A)

Pin No.DescriptionConnected to
1Ignition Coil (Cylinder #2) control outputIgnition Coil (Cylinder #2) [Without Immobilizer]
Ignition Coil (Cylinder #3) control outputIgnition Coil (Cylinder #3) [With Immobilizer]
2
3
4
5
6
7
8
9
10
11Camshaft Position Sensor (CMPS) [Bank 1/Intake] signal inputCamshaft Position Sensor (CMPS) [Bank 1/Intake]
12Sensor power (+5V)Variable Charge Motion Actuator (VCMA)
Auto cruise control switch
13
14Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] signal inputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]
15Auto cruise control switch signal inputAuto cruise control switch
16Sensor feedback signal inputVariable Charge Motion Actuator (VCMA)
17
18
19
20Sensor groundCrankshaft Position Sensor (CKPS)
21Motor [-] control outputVariable Charge Motion Actuator (VCMA)
22Ignition Coil (Cylinder #4) control outputIgnition Coil (Cylinder #4) [Without Immobilizer]
Ignition Coil (Cylinder #1) control outputIgnition Coil (Cylinder #1) [With Immobilizer]
23
24
25
26
27
28
29
30Sensor groundCamshaft Position Sensor (CMPS) [Bank 1/Exhaust]
31Camshaft Position Sensor (CMPS) [Bank 1/Exhaust] signal inputCamshaft Position Sensor (CMPS) [Bank 1/Exhaust]
32Sensor groundCamshaft Position Sensor (CMPS) [Bank 1/Intake]
33Sensor power (+5V)Throttle Position Sensor (TPS) 1, 2
34
35Sensor groundHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]
36Auto cruise control switch groundAuto cruise control switch (ACC)
37Sensor groundVariable Charge Motion Actuator (VCMA)
38
39
40
41Crankshaft Position Sensor (CKPS) signal inputCrankshaft Position Sensor (CKPS)
42Motor [+] control outputVariable Charge Motion Actuator (VCMA)
43
44
45
46
47
48
49
50
51
52
53
54Sensor groundThrottle Position Sensor (TPS) 1, 2
55
56Sensor shield groundKnock Sensor (KS)
57Immobilizer communication lineImmobilizer control module
58Sensor groundBattery Sensor
59Intake Air Temperature Sensor (IATS) signal inputIntake Air Temperature Sensor (IATS)
60
61Sensor groundManifold Absolute Pressure Sensor (MAPS)
62Sensor groundEngine Coolant Temperature Sensor (ECTS)
63Engine Coolant Temperature Sensor (ECTS) signal inputEngine Coolant Temperature Sensor (ECTS)
64Ignition Coil (Cylinder #3) control outputIgnition Coil (Cylinder #3) [Without Immobilizer]
Ignition Coil (Cylinder #2) control outputIgnition Coil (Cylinder #2) [With Immobilizer]
65
66
67
68
69
70
71
72
73
74
75Throttle Position Sensor (TPS) 2 signal inputThrottle Position Sensor (TPS) 2
76
77Sensor groundKnock Sensor (KS)
78
79
80
81
82Manifold Absolute Pressure Sensor (MAPS) signal inputManifold Absolute Pressure Sensor (MAPS)
83VIP (Current Pump)Heated Oxygen Sensor [Bank 1/Sensor 1]
84VG (Virtual Ground)Heated Oxygen Sensor [Bank 1/Sensor 1]
85Ignition Coil (Cylinder #1) control outputIgnition Coil (Cylinder #1) [Without Immobilizer]
Ignition Coil (Cylinder #4) control outputIgnition Coil (Cylinder #4) [With Immobilizer]
86
87
88
89
90
91
92
93
94
95
96Throttle Position Sensor (TPS) 1 signal inputThrottle Position Sensor (TPS) 1
97
98Knock Sensor (KS) signal inputKnock Sensor (KS)
99
100
101
102
103Sensor power (+5V)Manifold Absolute Pressure Sensor (MAPS)
104VRC (Current Adjust)Heated Oxygen Sensor [Bank 1/Sensor 1]
105VN (NERNST Cell Voltage)Heated Oxygen Sensor [Bank 1/Sensor 1]

Connector (ENGA-B)

Pin No.DescriptionConnected to
1Power groundChassis Ground
2Power groundChassis Ground
3Battery power (B+)Main Relay
4Power groundChassis Ground
5Battery power (B+)Main Relay
6Battery power (B+)Main Relay
7
8
9
10Brake Test Switch signal inputBrake Switch
11
12
13Sensor power (+5V)Brake Booster Vacuum Pressure Sensor (BBVPS) [with ISG]
Fuel Tank Pressure Sensor (FTPS)
A/C Pressure Transducer (APT)
14Head lamp switch signal inputMulti-function switch [with ISG]
15Electrical load signal inputAlternator
16Alternator PWM control outputAlternator
17
18Cooling Fan Relay [High] control outputCooling Fan Relay [High]
19Immobilizer Lamp control outputImmobilizer Lamp [Without Button Engine Start System]
20ETC Motor [+] control outputETC Motor
21ETC Motor [-] control outputETC Motor
22Electrical load [Wiper] signal inputWiper [Low] Relay
23Injector (Cylinder #1) control outputInjector (Cylinder #1)
24
25
26
27Brake Light Switch signal inputBrake Switch
28
29Sensor power (+5V)Accelerator Position Sensor (APS) 1
30Sensor power (+5V)Accelerator Position Sensor (APS) 2
31
32LIN communication siganl inputBattery sensor
33Cooling Fan Relay [Low] control outputCooling Fan Relay [Low]
34
35Brake Booster Vacuum Pressure Sensor signal inputBrake Booster Vacuum Pressure Sensor (BBVPS) [with ISG]
36Sensor groundBrake Booster Vacuum Pressure Sensor (BBVPS) [with ISG]
37
38
39ISG OFF switch signal inputISG OFF switch [with ISG]
40Injector (Cylinder #3) control outputInjector (Cylinder #3)
41Battery power (B+)Ignition Switch
42
43
44Sensor groundA/C Pressure Transducer (APT)
45A/C Pressure Transducer (APT) signal inputA/C Pressure Transducer (APT)
46Sensor groundAccelerator Position Sensor (APS) 1
47Sensor groundAccelerator Position Sensor (APS) 2
48
49
50
51
52Start Motor relay control outputStart Motor relay
53Main Relay control outputMain Relay
54
55
56
57Injector (Cylinder #4) control outputInjector (Cylinder #4)
58
59
60C-CAN [Low]Other control module, Data Link Connector (DLC)
61
62
63Accelerator Position Sensor (APS) 1 signal inputAccelerator Position Sensor (APS) 1
64Accelerator Position Sensor (APS) 2 signal inputAccelerator Position Sensor (APS) 2
65
66
67A/C Compressor Relay control outputA/C Compressor Relay
68Variable Intake Solenoid (VIS) Valve control outputVariable Intake Solenoid (VIS) Valve
69Start relay control outputStart relay [with ISG]
70Fuel Pump Relay control outputFuel Pump Relay
71Engine speed signal outputPower Distribution Module (PDM)
72
73ISG OFF lamp signal outputISG OFF switch [with ISG]
74Injector (Cylinder #2) control outputInjector (Cylinder #2)
75Battery power (B+)Main Relay
76
77C-CAN [High]
78Vehicle speed signal inputABS/ESC Control Unit
79
80Sensor groundFuel Tank Pressure Sensor (FTPS)
81Fuel Tank Pressure Sensor (FTPS) signal inputFuel Tank Pressure Sensor (FTPS)
82Start Motor control switchPower Distribution Module (PDM)
83Fuel Level Sensor (FLS) signal inputFuel Level Sensor (FLS)
84CVVT Oil Control (OCV) Valve [Bank 1/Exhaust] control outputCVVT Oil Control Valve (OCV) [Bank 1/Exhaust]
85CVVT Oil Control (OCV) Valve [Bank 1/Intake] control outputCVVT Oil Control Valve (OCV) [Bank 1/Intake]
86Purge Control Solenoid Valve (PCSV) control outputPurge Control Solenoid Valve (PCSV)
87Canister Close Valve (CCV) control outputCanister Close Valve (CCV)
88
89
90Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] Heater control outputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]
91Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] Heater control outputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 1]
Pin No.DescriptionConditionTypeLevel
1Ignition Coil (Cylinder #2) control outputIdlePulseTurn on: Max. 1.6V Turn off: Battery voltage
Ignition Coil (Cylinder #3) control output
2
3
4
5
6
7
8
9
10
11Camshaft Position Sensor (CMPS) [Bank 1/Intake] signal inputIdlePulseAround 7Hz at 850rpm
Around 25Hz at 3000rpm
12Sensor power (+5V)IGOFFDCMax. 0.5V
IGONMin. 4.75V ~ Max. 5.25V
13
14Heated Oxygen Sensor (HO2S) [Bank 1/Sensor2] signal inputIdleAnalog DCMin. 0.6V ~ Max. 1.0V
15Auto cruise control switch signal input
16Sensor feedback signal inputIdleAnalogMin. 0.1V~Max. 4.6V
17
18
19
20Sensor groundIdleDCMax. 50mV
21Motor [-] control outputIdlePWMOperating freq.: 1000Hz (estimated)
Forward direction Turn on: max 0.1V Freewheeling: max 0.1V
Reverse direction Turn on: Battery voltage Freewheeling: max 0.1V
22Ignition Coil (Cylinder #4) control outputIdlePulseTurn on: Max. 1.6V Turn off: Battery voltage
Ignition Coil (Cylinder #1) control output
23
24
25
26
27
28
29
30Sensor groundIdleDCMax. 50mV
31Camshaft Position Sensor (CMPS) [Bank 1/Exhaust] signal inputIdlePulseAround 7Hz at 850rpm
Around 25Hz at 3000rpm
32Sensor groundIdleDCMax. 50mV
33Sensor power (+5V)IGOFFDCMax. 0.5V
IGONMin. 4.75V ~ Max. 5.25V
34
35Sensor groundIdleDCMax. 50mV
36Auto cruise control switch ground
37Sensor groundIdleDCMax. 50mV
38
39
40
41Crankshaft Position Sensor (+) signal inputIdleFrequencyVpp Min.: 18V at Idle (for 1 rail) Vpp Max.: 90V at 5000rpm (for 1 rail)
42Motor [+] control outputIdlePWMOperating freq.: 1000Hz (estimated)
Forward direction Turn on: Battery voltage Freewheeling: Max. 0.1V
Reverse direction Turn on: Max. 0.1V Freewheeling: Max. 0.1V
43
44
45
46
47
48
49
50
51
52
53
54Sensor groundIdleDCMax. 50mV
55
56Sensor shield groundIdleDCMax. 50mV
57Immobilizer communication lineWhen communicating after IG ONPulseHi: Min. 8.5V
Lo: Max. 3.5V
58Sensor groundIdleDCMax. 50mV
59Intake Air Temperature Sensor (IATS) signal inputIdleAnalogMin. 0.1V~Max. 4.7V
60
61Sensor groundIdleDCMax. 50mV
62Sensor groundIdleDCMax. 50mV
63Engine Coolant Temperature Sensor (ECTS) signal inputIdleAnalogMin. 0.1V~Max. 4.7V
64Ignition Coil (Cylinder #3) control outputIdlePulseTurn on: Max. 1.6V Turn off: Battery voltage
Ignition Coil (Cylinder #2) control output
65
66
67
68
69
70
71
72
73
74
75Throttle Position Sensor (TPS) 2 signal inputIdleAnalogMin. 0.4V ~ Max. 4.5V
76
77Sensor groundIdleDCMax. 50mV
78
79
80
81
82Manifold Absolute Pressure Sensor (MAPS) signal inputIdleAnalogMin. 0.8V ~ Max. 4.2V
83VIP (Current Pump)IdleAnalogMin. 0.2V ~ Max. 5.2V
84VG (Virtual Ground)IdleAnalogMin. 0.2V ~ Max. 5.2V
85Ignition Coil (Cylinder #1) control outputIdlePulseTurn on: Max. 1.6V Turn off: Battery voltage
Ignition Coil (Cylinder #4) control output
86
87
88
89
90
91
92
93
94
95
96Throttle Position Sensor (TPS) 1 signal inputIdleAnalogMin. 0.4V ~ Max. 4.5V
97
98Knock Sensor (KS) signal inputIdleAnalog / FrequencyFreq.: Min. 8KHz ~ Max. 12KHz Level: Min. 180 ~ Max. 300mVpp
99
100
101
102
103Sensor power (+5V)IGOFFDCMax. 0.5V
IGONMin. 4.75V~Max. 5.25V
104VRC (Current Adjust)IdleAnalogMin. 0.2V ~ Max. 5.2V
105VN (NERNST Cell Voltage)IdleAnalogMin. 0.2V~Max. 5.2V
Pin No.DescriptionConditionTypeLevel
1Power groundIdleDCMax. 50mV
2Power groundIdleDCMax. 50mV
3Battery power (B+)IGOFFDCMax. 0.5V
IGONBattery Voltage
4Power groundIdleDCMax. 50mV
5Battery power (B+)IGOFFDCMax. 0.5V
IGONBattery Voltage
6Battery power (B+)IGOFFDCMax. 0.5V
IGONBattery Voltage
7
8
9
10Brake Test Switch signal inputSwich ONDigitalBattery voltage
Switch OFFMin. -0.3V ~Max. 0.5V
11
12
13Sensor power (+5V)IGOFFDCMax. 0.5V
IGONMin. 4.75V ~ Max. 5.25V
14Head lamp switch signal input
15Electrical load signal inputIdlePWMBattery voltage
16Alternator PWM control outputIGOFFPWMBattery voltage
IGONMax. 0.5V
17
18Cooling Fan Relay [High] control outputIGOFFDCBattery voltage
IGONMin.-0.3V~Max. 1.2V
19Immobilizer Lamp control outputLamp ONDCMin.-0.3V~Max. 1.2V
Lamp OFFBattery voltage
20ETC Motor [+] control outputIdlePWMOperating freq.: 1000Hz (estimated)
Forward direction Turn on: Battery voltage Freewheeling: Max. 0.1V
Reverse direction Turn on: Max. 0.1V Freewheeling: Max. 0.1V
21ETC Motor [-] control outputIdlePWMOperating freq.: 1000Hz (estimated)
Forward direction Turn on: max 0.1V Freewheeling: max 0.1V
Reverse direction Turn on: Battery voltage Freewheeling: max 0.1V
22Electrical load [Wiper] signal inputIdlePWMBattery voltage
23Injector (Cylinder #1) control outputIdleDCHi: Battery voltage
LO: Max. 0.5V
48~50V
24
25
26
27Brake Light Switch signal inputSwich ONDigitalBattery voltage
Switch OFFMin. -0.3V ~Max. 0.5V
28
29Sensor power (+5V)IGOFFDCMax. 0.5V
IGONMin. 4.75V ~ Max. 5.25V
30Sensor power (+5V)IGOFFDCMax. 0.5V
IGONMin. 4.75V ~ Max. 5.25V
31
32LIN communication signal input
33Cooling Fan Relay [Low] control outputIGOFFPWMBattery voltage
IGONMin.-0.3V~Max. 1.2V
34
35Brake Booster Vacuum Pressure Sensor (BBVPS) signal input
36Sensor groundIdleDCMax. 50mV
37
38
39ISG OFF switch signal input
40Injector (Cylinder #3) control outputIdleDCHi: Battery voltage
LO: Max. 0.5V
48~50V
41Battery power (B+)IGOFFDCMax. 0.5V
IGONBattery Voltage
42
43
44Sensor groundIdleDCMax. 50mV
45A/C Pressure Transducer (APT) signal input
46Sensor groundIdleDCMax. 50mV
47Sensor groundIdleDCMax. 50mV
48
49
50
51
52Start Motor control switchSwitch ONDigitalBattery voltage
Switch OFFMin. -0.3V ~ Max. 0.5V
53Main Relay control outputIGOFFDCMin.-.03V~Max. 1.2V
IGONBattery Voltage
54
55
56
57Injector (Cylinder #4) control outputIdleDCHi: Battery voltage
LO: Max. 0.5V
48~50V
58
59
60C-CAN [Low]RECESSIVEPulse2.0~3.0V
DOMINANT0~0.5V
61
62
63Accelerator Position Sensor (APS) 1 signal inputIdleAnalogMin. 0.6V~Max. 4.3V
64Accelerator Position Sensor (APS) 2 signal inputIdleAnalogMin. 0.3V~Max. 2.1V
65
66
67A/C Compressor Relay control outputRelay OFFDCBattery voltage
Relay ONMin.-0.3V~Max. 1.2V
68Variable Intake Solenoid (VIS) Valve control output
69Start relay control output
70Fuel Pump Relay control outputRelay OFFDCBattery Voltage
Relay ONMin.-.03V~Max. 1.2V
71Engine speed signal outputIdleFrequencyAround 26Hz at 850rpm, idle
Around 16Hz at 3000rpm
72
73ISG OFF lamp signal output
74Injector (Cylinder #2) control outputIdleDCHi: Battery voltage
LO: Max. 0.5V
48~50V
75Battery power (B+)IG OFFDCMax. 0.5V
IG ONBattery Voltage
76
77C-CAN [High]RECESSIVEPulse2.0~3.0V
DOMINANT2.75~4.5V
78Vehicle speed signal inputIdleFrequencyDuty rate 40% ~ 60%
79
80Sensor groundIdleDCMax. 50mV
81Fuel Tank Pressure Sensor (FTPS) signal inputIdleAnalogMin. 0.4V~Max. 4.6V
82Start Motor control switchSwitch ONDigitalBattery voltage
Switch OFFMin. -0.3V ~ Max. 0.5V
83Fuel Level Sensor (FLS) signal inputIdleAnalogMin. 0.2V~Max. 4.7V
84CVVT Oil Control (OCV) Valve [Bank 1/Exhaust] control outputIdlePWMOperating freq. range: 300Hz Duty rate: 0% ~ 100%
85CVVT Oil Control (OCV) Valve [Bank 1/Intake] control outputIdlePWMOperating freq. range: 300Hz Duty rate: 0% ~ 100%
86Purge Control Solenoid Valve (PCSV) control outputRelay OFFDCBattery voltage
Relay ONMax. 1.76V
87Canister Close Valve (CCV) control outputInactiveDCMin.-0.3V ~ Max. 1.2V
ActiveBattery voltage
88
89
90Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] Heater control outputRelay OFFDCBattery voltage
Relay ONMax. 0.5V
91Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] Heater control outputRelay OFFDCBattery voltage
Relay ONMax. 0.5V

Scheme 265

Scheme 265: (M/T)

Scheme 266

Scheme 266

Scheme 267

Scheme 267

Scheme 268

Scheme 268

Scheme 269

Scheme 269: (A/T)

Scheme 270

Scheme 270

Scheme 271

Scheme 271

Scheme 272

Scheme 272

VIN Programming Procedure

VIN (Vehicle Identification Number) is a number that has the vehicle's information (Maker, Vehicle Type, Vehicle Line/Series, Body Type, Engine Type, Transmission Type, Model Year, Plant Location and so forth. For more information, please refer to the group "GI" in this SERVICE INFORMATION). When replacing an ECM, the VIN must be programmed in the ECM. If there is no VIN in ECM memory, the fault code (DTC P0630) is set.

CAUTIONThe programmed VIN cannot be changed. When writing the VIN, confirm the VIN carefully

Scheme 273

Scheme 273

Scheme 274

Scheme 274
  1. Select "VIN Writing" function in "Vehicle S/W Management".
  2. Select "Write VIN" in "ID Register".
  3. Input the VIN. WARNING: Before inputting the VIN, confirm the VIN again because the programmed VIN cannot be changed.
  4. Turn the ignition switch OFF, then back ON.

(ETC Motor)

ItemSpecification
Coil Resistance (ohms)0.3 ~ 100 [20°C(68°F)]

Scheme 275

Scheme 275: (M/T)

Scheme 276

Scheme 276: (A/T)

Throttle Position Sensor (TPS)

  1. Connect the GDS on the Data Link Connector (DLC).
  2. Start the engine and measure the output voltage of TPS 1 and 2 at C.T. and W.O.T.
Throttle AngleOutput Voltage (V)
TPS 1TPS 2
C.T0.54.5
W.O.T4.410.59

ETC Motor

  1. Turn the ignition switch OFF.
  2. Disconnect the ETC module connector.
  3. Measure resistance between the ETC module terminals 1 and 2.
  4. Check that the resistance is within the specification. Specification: Refer to " «SPECIFICATION»(ref-537296-S27806272152013032200000) "

Scheme 277

Scheme 277: Removal
  1. Turn the ignition switch OFF and disconnect the battery negative (-) cable.
  2. Remove the resonator and the air intake hose (Refer to «MUFFLER»(ref-537290-S30995305102013032200000) .
  3. Disconnect the ETC module connector (A).
  4. Disconnect the coolant hoses (B).
  5. Remove the installation bolts (C), and then remove the ETC module from the engine.

Scheme 278

Scheme 278

HO2S (Bank 1/Sensor 1) (Linear type)

ItemSpecification
Heater Resistance (ohms)2.4 ~ 4.0 [20°C(68°F)]

HO2S (Bank 1/Sensor 2) (Binary type)

A/F Ratio (lambda)Output Voltage(V)
RICH0.6 ~ 1.0
LEAN0 ~ 0.4
ItemSpecification
Heater Resistance (ohms)Approx. 9.0 [20°C(68°F)]

Scheme 279

Scheme 279: (M/T)

Scheme 280

Scheme 280: (A/T)

Motor

ItemSpecification
Coil Resistance (ohms)3.4 ~ 4.4 [20°C(68°F)]

Position sensor

ItemSpecification
Coil Resistance (kohms)3.44 ~ 5.16 [20°C(68°F)]

Scheme 281

Scheme 281: (M/T)

Scheme 282

Scheme 282: (A/T)