CONNECTOR PIN FUNCTION
| PIN NO. | Function | PIN NO. | Function | ||
|---|---|---|---|---|---|
| Connector A | 1 | BATTERY | Connector B | 13 | K - LINE |
| 2 | IGN 2 | 14 | HAZARD SELECT (OUTPUT) | ||
| 3 | TAIL LAMP (ILL+) | 15 | IN CAR MOTO(-) | ||
| 4 | REAR TEMP ACTUATOR (COOL) | 16 | GND | ||
| 5 | REAR TEMP ACTUATOR (WARM) | Connector C | 1 | ||
| 6 | REAR TEMP ACTUATOR (F/B) | 2 | |||
| 7 | REAR TEMP SWITCH | 3 | |||
| 8 | REAR MODE ACTUATOR (VENT) | 4 | |||
| 9 | REAR MODE ACTUATOR (FLOOR) | 5 | FET(G)-RR | ||
| 10 | REAR MODE ACTUATOR (F/B) | 6 | FET(D)-RR | ||
| 11 | BLOWER MOTOR (+) | 7 | |||
| 12 | GROUND | 8 | |||
| 13 | RHEOSTAT (ILL-) | 9 | |||
| 14 | A/C SELECT SIGNAL | 10 | |||
| 15 | A/C OUTPUT | 11 | |||
| 16 | HTD | 12 | |||
| 17 | REAR DEFOGGER SWITCH | Connector D | 1 | DRIVE'S TEMP ACTUATOR (COOL) | |
| 18 | 2 | DRIVE'S TEMP ACTUATOR (WARM) | |||
| 19 | REAR BLOWER SWITCH | 3 | DRIVE'S TEMP ACTUATOR (F/B) | ||
| 20 | REAR MODE SWITCH (VENT) | 4 | DRIVE'S MODE ACTUATOR (VENT) | ||
| 21 | REAR MODE SWITCH (B/L) | 5 | DRIVE'S MODE ACTUATOR (DEF) | ||
| 22 | REAR MODE SWITCH (FLOOR) | 6 | DRIVE'S MODE ACTUATOR (F/B) | ||
| 23 | REAR MODE IND (VENT) | 7 | INTAKE ACTUATOR (FRE) | ||
| 24 | REAR MODE IND (B/L) | 8 | INTAKE ACTUATOR (REC) | ||
| 25 | REAR MODE IND (FLOOR) | 9 | INTAKE ACTUATOR (F/B) | ||
| 26 | 10 | SENSOR REF (+5V) | |||
| Connector B | 1 | DR PHOTO SENSOR | 11 | EVAPORATOR SENSOR (+) | |
| 2 | PS PHOTO SENSOR | 12 | PASSENGER'S TEMP ACTUATOR (COOL) | ||
| 3 | IN CAR SENSOR(+) | 13 | PASSENGER'S TEMP ACTUATOR (WARM) | ||
| 4 | AMB SENSOR (+) | 14 | PASSENGER'S TEMP ACTUATOR (F/B) | ||
| 5 | 15 | PASSENGER'S MODE ACTUATOR(VENT) | |||
| 6 | HUMIDITY SENSOR INPUT | 16 | PASSENGER'S MODE ACTUATOR(DEF) | ||
| 7 | IN CAR MOTO(+) | 17 | PASSENGER'S TEMP ACTUATOR (F/B) | ||
| 8 | W/TEMP SIGNAL | 18 | |||
| 9 | IGN 2 | 19 | POWER MOSFET (G) - FRONT | ||
| 10 | VEHICLE SPEED SENSOR | 20 | POWER MOSFET (D)- FRONT | ||
| 11 | SENSOR GND | 21 | SENSOR GND | ||
| 12 | SENSOR REF (+5V) | 22 | |||
CONNECTOR PIN FUNCTION
Scheme 156
Scheme 157
Scheme 158
Scheme 159
- Self-diagnosis process
- How to read self-diagnostic code After the display panel flickers three times every 0.5 second, the corresponding fault code flickers on the setup temperature display panel every 0.5 second and will show two figures. Codes are displayed in numerical format FAULT CODE FAULT CODE CHART NO. DTC Fail description 1 «B1200»(ref-269664-S10345339392007110100000) Humidity sensor open (High) 2 «B1201»(ref-269664-S09748248332007110100000) Humidity sensor short (Low) 3 B1202 Water temperature sensor open (High) 4 B1203 Water temperature sensor short (Low) 5 «B1208»(ref-269664-S21383182552007110100000) Intake potentiometer open (High) 6 «B1209»(ref-269664-S24803451742007110100000) Intake potentiometer short (Low) 7 «B1233»(ref-269664-S31796722062007110100000) In-car sensor shork (Low) 8 «B1234»(ref-269664-S41655680972007110100000) In-car sensor open (High) 9 «B1237»(ref-269664-S12324254152007110100000) Ambient temperature sensor short (Low) 10 «B1238»(ref-269664-S13980703822007110100000) Ambient temperature sensor open (High) 11 «B1241»(ref-269664-S33425380252007110100000) Evaporator sensor short (Low) 12 «B1242»(ref-269664-S11738109322007110100000) Evaporator sensor open (High) 13 «B1204»(ref-269664-S25407728732007110100000) Temp control acuator feed back open (Passenger's) 14 «B1205»(ref-269664-S39651838772007110100000) Temp control acuator feed back short (Passenger's) 15 «B1245»(ref-269664-S16119405952007110100000) Temp control acuator feed back open (Drive's) 16 «B1246»(ref-269664-S39559463032007110100000) Temp control acuator feed back short (Drive's) 17 «B1260»(ref-269664-S40856255132007110100000) Temp control acuator feed back open (Rear) 18 «B1261»(ref-269664-S35483348022007110100000) Temp control acuator feed back short (Rear) 19 «B1249»(ref-269664-S33962316402007110100000) Mode control actuator open (Drive's) 20 «B1250»(ref-269664-S22736898652007110100000) Mode control actuator short (Drive's) 21 «B1206»(ref-269664-S02295236882007110100000) Mode control actuator open (Passenger's) 22 «B1207»(ref-269664-S38556080862007110100000) Mode control actuator short (Passenger's) 23 «B1262»(ref-269664-S28699432812007110100000) Mode control actuator open (Rear) 24 «B1263»(ref-269664-S02170546812007110100000) Mode control actuator short (Rear) 25 «B2409»(ref-269664-S29613353312007110100000) Intake potentiometor short 26 «B2416»(ref-269664-S42730436392007110100000) Direction control motor (Passenger's) 27 «B2411»(ref-269664-S20733399142007110100000) Direction control motor (Rear) 28 «B2408»(ref-269664-S29314537232007110100000) Intake potentionmtor failure 29 «B2405»(ref-269664-S16654388392007110100000) Air mix motor (Rear) 30 «B2406»(ref-269664-S01688041052007110100000) Air mix motor (Drive's) 31 «B2415»(ref-269664-S20846825932007110100000) Air mix motor (Passenger's)
- Fault code display Continuance operation: DTC code is one. Continuance operation: DTC code is more two. STEP operation Normal or one fault code is same as a continuance operation. DTC code of more two.
- Diagnostic procedure refer to DTC code.
- Fail safe In-car temperature sensor: Control with the value of 25°C (77°F) Ambient temperature sensor: Control with the value of 20°C (67°F) Evaporator temperature sensor: Control with the value of -2°C (28.4°F) Humidity sensor: Control with the value of 10% Temperature sensor: Control with the value of -2°C (28.4°F) Temperature control actuator (Air mix potentiometer): If temperature setting 17°C-24.5°C, fix at maximum cooling position. If temperature setting 25°C-32°C, fix at maximum heating position. Mode control actuator (Direction potentiometer): Fix vent position, while selecting vent mode. Fix defrost position, while selecting all except vent mode. Intake control actuator: Fix fresh position, while selecting fresh mode. Fix recirculation position, while selecting recirculation mode.
Scheme 160
Scheme 161
Scheme 162
- Disconnect the negative (-) battery terminal.
- Remove the center air vent (Refer to «INTERIOR»(ref-269624) )
- Remove the heater & A/C controller (A) after loosening 4 screws.
- Remove the heater & A/C controller (A).
- Installation is the reverse order of removal.
Scheme 163
VERIFICATION OF VEHICLE REPAIR
After a repair, it is essential to verify that the fault has been corrected.
- Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
- Operate the vehicle and monitor the DTC on the scantool.
- Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
Refer to DTC B1200 .
Scheme 164
After a repair, it is essential to verify that the fault has been corrected.
- Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
- Operate the vehicle and monitor the DTC on the scantool.
- Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
Refer to DTC B1204 .
Scheme 165
After a repair, it is essential to verify that the fault has been corrected.
- Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
- Operate the vehicle and monitor the DTC on the scantool.
- Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
Scheme 166
Refer to DTC B1206 .
Scheme 167
After a repair, it is essential to verify that the fault has been corrected.
- Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
- Operate the vehicle and monitor the DTC on the scantool.
- Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
Refer to DTC B1208 .
Scheme 168
After a repair, it is essential to verify that the fault has been corrected.
- Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
- Operate the vehicle and monitor the DTC on the scantool.
- Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
Refer to DTC B1233 .
Scheme 169
After a repair, it is essential to verify that the fault has been corrected.
- Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
- Operate the vehicle and monitor the DTC on the scantool.
- Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
Refer to DTC B1237 .
Scheme 170
After a repair, it is essential to verify that the fault has been corrected.
- Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
- Operate the vehicle and monitor the DTC on the scantool.
- Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
Refer to DTC B1241 .
Scheme 171
After a repair, it is essential to verify that the fault has been corrected.
- Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
- Operate the vehicle and monitor the DTC on the scantool.
- Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
Refer to DTC B1245 .
Scheme 172
After a repair, it is essential to verify that the fault has been corrected.
- Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
- Operate the vehicle and monitor the DTC on the scantool.
- Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
Scheme 173
Refer to DTC B1249 .
Scheme 174
After a repair, it is essential to verify that the fault has been corrected.
- Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
- Operate the vehicle and monitor the DTC on the scantool.
- Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
Refer to DTC B1260 .
Scheme 175
After a repair, it is essential to verify that the fault has been corrected.
- Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
- Operate the vehicle and monitor the DTC on the scantool.
- Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
Refer to DTC B1262 .
After a repair, it is essential to verify that the fault has been corrected.
- Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
- Operate the vehicle and monitor the DTC on the scantool.
- Are any DTC s present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
After a repair, it is essential to verify that the fault has been corrected.
- Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
- Operate the vehicle and monitor the DTC on the scantool.
- Are any DTC s present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
Refer to DTC B1208 .
Refer to DTC B1249 .
After a repair, it is essential to verify that the fault has been corrected.
- Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
- Operate the vehicle and monitor the DTC on the scantool.
- Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
Scheme 176
After a repair, it is essential to verify that the fault has been corrected.
- Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
- Operate the vehicle and monitor the DTC on the scantool.
- Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
After a repair, it is essential to verify that the fault has been corrected.
- Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
- Operate the vehicle and monitor the DTC on the scantool.
- Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.