Contents Wiring diagrams Section: Testing & Diagnostics All sections

Engine Control System: Other Kia Rio III

Testing & Diagnostics 29 illustrations ~1047 words

[Kia Motors Drive Cycle]

Kia OBDII Drive Cycle is designed to execute and complete the OBDII monitors. To complete a specific monitor for repair verification, follow the Drive Cycle chart below.

Kia OBDII Drive Cycle consists of two modes (Mode 1 and Mode 2) and the Mode 2 is to perform the catalyst diagnostics on Dephi EMS only.

  1. Continental, Bosch or Kefico EMS: Mode 1 drive cycle should be done one time for diagnostics on all systems.
  2. Dephi EMS: Mode 2 drive cycle should be done two times in a row after Mode 1 is carried out one time for diagnostics on all systems

Scheme 135

Scheme 135
  1. Mode 1
  2. Mode 2

Scheme 136

Scheme 136
ModeNoOperationSpeed (mph)Duration (s)E/Time (s)Remarks
Mode 11Engine Start000ECT @ Start 32~104°F
2Idling (N)03030Neutral Range
3Idling (D)0270300D Range
4Acceleration0 --> 5015315
5Steady Speed50230545
6Deceleration50 --> 455550
7Steady Speed455555
8Acceleration45 --> 555560
9Steady Speed555565
10Deceleration55 --> 455570
11Steady Speed455575
12Repeat 8 through 11 ten times.180755
13Acceleration45 --> 555760
14Steady Speed555765
15Deceleration55 --> 045810
16Idling (D)0120930D Range
17Idling (N)07601690Neutral Range
18Acceleration0 --> 55151705
19Steady Speed55601765
20Deceleration55 --> 0151780
21Idling (D)0601840D Range
22Acceleration0 --> 55151855
23Steady Speed55601915
24Deceleration55 --> 0151930
25Idling (D)0601990D Range
26Acceleration0 --> 40152005
27Steady Speed40152020
28Acceleration40 --> 50152035
29Steady Speed5052040
30Deceleration50 --> 40152055
31Steady Speed40602115
32Repeat 28 through 31 five times.3802495
33Acceleration40 --> 50152510
34Steady Speed5052515
Mode 135Deceleration50 --> 0402555
36Idling (D)0252580D Range
Mode 21Engine Start000
2Idling (N)03030Neutral Range
3Idling (D)0210240D Range
4Acceleration0 --> 4916256
5Deceleration49 --> 472258Lift Foot Up: APS = 0
6Steady Speed4710268
7Acceleration47 --> 554272Middle Tip In or Deep Accel
8Deceleration55 --> 523275Lift Foot Up: APS = 0
9Steady Speed5210285
10Deceleration52 --> 453288Lift Foot Up: APS = 0
11Acceleration45 --> 472290
12Repeat 6 through 11 twelve times.330620
13Steady Speed4757677
14Deceleration47 --> 08685
15Idling (D)060745D Range
16Acceleration0 --> 5015760
17Steady Speed5090850
18Deceleration50 --> 010860
19Repeat 15 through 18 two times.1751035
20Idling (D)0901125D Range
  1. Catalyst monitoring The catalyst efficiency monitor is a self-test strategy within the ECM or PCM that uses the downstream Heated Oxygen Sensor (HO2S) to determine when a catalyst has fallen below the minimum level of effectiveness in its ability to control exhaust emission.
  2. Misfire monitoring Misfire is defined as the lack of proper combustion in the cylinder due to the absence of spark, poor fuel metering, or poor compression. Any combustion that does not occur within the cylinder at the proper time is also a misfire. The misfire detection monitor detects fuel, ignition or mechanically induced misfires. The intent is to protect the catalyst from permanent damage and to alert the customer of an emission failure or an inspection maintenance failure by illuminating the MIL. When a misfire is detected, special software called freeze frame data is enabled. The freeze frame data captures the operational state of the vehicle when a fault is detected from misfire detection monitor strategy.
  3. Fuel system monitoring The fuel system monitor is a self-test strategy within the ECM or PCM that monitors the adaptive fuel table The fuel control system uses the adaptive fuel table to compensate for normal variability of the fuel system components caused by wear or aging. During normal vehicle operation, if the fuel system appears biased lean or rich, the adaptive value table will shift the fuel delivery calculations to remove bias.
  4. Engine cooling system monitoring The cooling system monitoring is a self-test strategy within the ECM or PCM that monitors ECTS (Engine Coolant Temperature Sensor) and thermostat about circuit continuity, output range, rationality faults.
  5. O2 sensor monitoring OBD-II regulations require monitoring of the upstream Heated O2 Sensor (H2OS) to detect if the deterioration of the sensor has exceeded thresholds. An additional HO2S is located downstream of the Warm-Up Three Way Catalytic Converter (WU-TWC) to determine the efficiency of the catalyst. Although the downstream H2OS is similar to the type used for fuel control, it functions differently. The downstream HO2S is monitored to determine if a voltage is generated. That voltage is compared to a calibrated acceptable range.
  6. Evaporative emission system monitoring The EVAP. monitoring is a self-test strategy within the ECM or PCM that tests the integrity of the EVAP. system. The complete evaporative system detects a leak or leaks that cumulatively are greater than or equal to a leak caused by a 0.040 inch and 0.020 inch diameter orifice.
  7. Air conditioning system monitoring The A/C system monitoring is a self-test strategy within the ECM or PCM that monitors malfunction of all A/C system components at A/C ON.
  8. Comprehensive components monitoring The comprehensive components monitoring is a self-test strategy within the ECM or PCM that detects fault of any electronic powertrain components or system that provides input to the ECM or PCM and is not exclusively an input to any other OBD-II monitor.
  9. A/C system component monitoring Requirement: If a vehicle incorporates an engine control strategy that alters off idle fuel and/or spark control when the A/C system is on, the OBD II system shall monitor all electronic air conditioning system components for malfunctions that cause the system to fail to invoke the alternate control while the A/C system is on or cause the system to invoke the alternate control while the A/C system is off. Additionally, the OBD II system shall monitor for malfunction all electronic air conditioning system components that are used as part of the diagnostic strategy for any other monitored system or component. Implementation plan: No engine control strategy incorporated that alters off idle fuel and/or spark control when A/C system is on. Malfunction of A/C system components is not used as a part of the diagnostic strategy for other monitored system or component.

Scheme 137

Scheme 137: Components Location

Scheme 138

Scheme 138

Scheme 139

Scheme 139

Scheme 140

Scheme 140

Scheme 141

Scheme 141: ECM Terminal And Input/Output signal [M/T]

Connector [EGGM-AG]

Pin No.DescriptionConnected to
1Injector (Cylinder #3) [High] control outputInjector (Cylinder #3)
2Injector (Cylinder #4) [High] control outputInjector (Cylinder #4)
3Injector (Cylinder #2) [Low] control outputInjector (Cylinder #2)
4
5Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] heater control outputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 1]
6
7Supply power (+5V)Cruise control switch
8
9
10
11
12Immobilizer indication lamp control outputCluster
13
14Cooling fan relay [High] control outputCooling fan relay [High]
15CVVT Oil Control Valve (OCV) [Bank 1/Exhaust] control outputCVVT Oil Control Valve (OCV) [Bank 1/Exhaust]
16Injector (Cylinder #2) [High] control outputInjector (Cylinder #2)
17Injector (Cylinder #1) [High] control outputInjector (Cylinder #1)
18Injector (Cylinder #3) [Low] control outputInjector (Cylinder #3)
19
20Heated Oxygen Sensor (HO2S) [Bank 1/Sensor2] heater control outputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]
21
22
23Engine Coolant Temperature Sensor (ECTS) signal inputEngine Coolant Temperature Sensor (ECTS)
24Sensor groundEngine Coolant Temperature Sensor (ECTS)
25
26Fuel Tank Pressure Sensor (FTPS) signal inputFuel Tank Pressure Sensor (FTPS)
27Fuel pump relay control output (Without Immobilizer)Fuel pump relay
Canister Close Valve (CCV) control output (With Immobilizer)Canister Close Valve (CCV)
28
29A/C compressor relay control outputA/C compressor relay
30
31Ignition coil (Cylinder #3) control outputIgnition coil (Cylinder #3)
32Ignition coil (Cylinder #1) control outputIgnition coil (Cylinder #1)
33Injector (Cylinder #1) [Low] control outputInjector (Cylinder #1)
34Fuel Pressure Control Valve (FPCV) [High] control outputFuel Pressure Control Valve (FPCV)
35ETC motor [-] control outputETC motor
36
37Knock Sensor (KS) signal inputKnock Sensor (KS)
38Sensor groundKnock Sensor (KS)
39Blower switch Max. signal inputHeater control module
40Brake Light switch signal inputBrake switch
41Wheel Speed Sensor [B] signal input [without ABS/ESC]Wheel Speed Sensor (WSS)
42Wheel Speed Sensor [A] signal input [without ABS/ESC]Wheel Speed Sensor (WSS)
43
44
45CVVT Oil Control Valve (OCV) [Bank 1/Intake] control outputCVVT Oil Control Valve (OCV) [Bank 1/Intake]
46Ignition coil (Cylinder #4) control outputIgnition coil (Cylinder #4)
47Ignition coil (Cylinder #2) control outputIgnition coil (Cylinder #2)
48Injector (Cylinder #4) [Low] control outputInjector (Cylinder #4)
49Fuel Pressure Control Valve (FPCV) [Low] control outputFuel Pressure Control Valve (FPCV)
50ETC motor [+] control outputETC motor
51
52
53Brake Test switch signal inputBrake switch
54
55Clutch switch signal inputClutch switch
56Electric load signal input [Defrost]Alternator
57Alternator COM signal outputAlternator
58
59Cooling fan relay [Low] control outputCooling fan relay
60Variable Intake Solenoid (VIS) valve control outputVariable Intake Solenoid (VIS) valve

Connector [EGGM-KG]

Pin No.DescriptionConnected to
1ECM groundChassis ground
2ECM groundChassis ground
3ECM groundChassis ground
4Battery power (B+)Main relay
5Battery power (B+)Battery
6Battery power (B+)Battery
7Battery power (B+)Main relay
8Sensor groundHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]
9Accelerator Position Sensor (APS) 1 signal inputAccelerator Position Sensor (APS) 1
10Sensor groundAccelerator Position Sensor (APS) 2
11
12Sensor groundFuel Tank Pressure Sensor (FTPS)
13
14Throttle Position Sensor (TPS) 1 signal inputThrottle Position Sensor (TPS) 1
15
16
17Fuel Level signal inputFuel Level Sender (FLS)
18Sensor power (+5V)Accelerator Position Sensor (APS) 2
19
20Sensor power (+5V)Rail Pressure Sensor (RPS)
A/C Pressure Transducer (APT)
21
22Wiper switch signal inputWiper switch
23
24Alternator PWM signal outputAlternator
25
26
27
28
29Ignition switch signal input
30Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] signal inputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]
31Accelerator Position Sensor (APS) 2 signal inputAccelerator Position Sensor (APS) 2
32Sensor groundAccelerator Position Sensor (APS) 1
33
34
35Sensor groundThrottle Position Sensor (TPS)
36Throttle Position Sensor (TPS) 2 signal inputThrottle Position Sensor (TPS) 2
37
38
39Sensor power (+5V)Throttle Position Sensor (TPS) 1, 2
40Sensor power (+5V)Accelerator Position Sensor (APS) 1
41Sensor power (+5V)Manifold Absolute Pressure Sensor (MAPS)
Fuel Tank Pressure Sensor (FTPS)
42Sensor power (+5V)Camshaft Position Sensor (CMPS) [Bank 1/Intake]
Camshaft Position Sensor (CMPS) [Bank 1/Exhaust]
43A/C switch inputA/C control module
44A/C pressure switchA/C control module
45A/C Pressure Transducer (APT) signal inputA/C Pressure Transducer (APT)
46Vehicle speed signal inputVehicle Speed Sensor
47
48
49
50Malfunction Indicator Lamp (MIL) control outputMalfunction Indicator Lamp (MIL)
51
52VS-/IP- (Common Ground for VS, IP)Heated Oxygen Sensor [Bank 1/Sensor 1]
53Rc/Rp (Pump Cell Voltage)Heated Oxygen Sensor [Bank 1/Sensor 1]
54
55
56GroundCruise Control Switch
57
58Rail Pressure Sensor (RPS) signal inputRail Pressure Sensor (RPS)
59Cruise Control Switch signal inputCruise Control Switch
60Start signal inputPDM module
61LIN communication signal inputBattery sensor
62
63CAN [Low]Other control module, Data Link Connector (DLC), Multi-Purpose Check Connector
64Sensor groundCamshaft Position Sensor (CMPS) [Bank 1/Exhaust]
65Camshaft Position Sensor (CMPS) [Bank 1/Exhaust] signal inputCamshaft Position Sensor (CMPS) [Bank 1/Exhaust]
66
67Crankshaft Position Sensor (CKPS) [B] signal inputCrankshaft Position Sensor (CKPS)
68
69
70
71
72Purge Control Solenoid Valve (PCSV) control outputPurge Control Solenoid Valve (PCSV)
73
74VS+ (NERNST Cell Voltage)Heated Oxygen Sensor [Bank 1/Sensor 1]
75Rc (Compensative Resistance)Heated Oxygen Sensor [Bank 1/Sensor 1]
76Sensor groundRail Pressure Sensor (RPS)
77Sensor groundA/C Pressure Transducer (APT)
78Sensor groundManifold Absolute Pressure Sensor (MAPS)
79Intake Temperature Sensor (IATS) signal inputIntake Temperature Sensor (IATS)
80Manifold Absolute Pressure Sensor (MAPS) signal inputManifold Absolute Pressure Sensor (MAPS)
81
82
83Immobilizer communication lineSmart Key Control Module [With Button Engine Start System]
Immobilizer Control Module [Without Button Engine Start System]
84
85CAN [High]Other control module, Data Link Connector (DLC), Multi-Purpose Check Connector
86Sensor groundCamshaft Position Sensor (CMPS) [Bank 1/Intake]
87Camshaft Position Sensor (CMPS) [Bank 1/Intake] signal inputCamshaft Position Sensor (CMPS) [Bank 1/Intake]
88Head lamp switch inputMulti-function switch
89Crankshaft Position Sensor (CKPS) [A] signal inputCrankshaft Position Sensor (CKPS)
90Canister Close Valve (CCV) control output (Without Immobilizer)Canister Close Valve (CCV)
Fuel pump relay control output (With Immobilizer)Fuel pump relay
91
92
93Main relay control outputMain relay
94Start relay (Low) control outputStart relay
Pin No.DescriptionConditionTypeLevel
1Injector (Cylinder #3) [High] control outputRelay ON/OFFDC voltage71V
2Injector (Cylinder #4) [High] control outputRelay ON/OFFDC voltage71V
3Injector (Cylinder #2) [Low] control outputRelay OFFDC voltage71V
Relay ONMax. 1.0V
4
5Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] heater control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.65V
6
7Supply power (+5V)
8
9
10
11
12
13Immobilizer indication lamp control output
14Cooling fan relay [High] control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.76V
15CVVT Oil Control Valve (OCV) [Bank 1/Exhaust] control outputIdlePulseHigh: Battery voltage
Low: Max. 1.65V
16Injector (Cylinder #2) [High] control outputRelay ON/OFFDC voltage71V
17Injector (Cylinder #1) [High] control outputRelay ON/OFFDC voltage71V
18Injector (Cylinder #3) [Low] control outputRelay OFFDC voltage71V
Relay ONMax. 1.0V
19
20Heated Oxygen Sensor (HO2S) [Bank 1/Sensor2] heater control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.65V
21
22
23Engine Coolant Temperature Sensor (ECTS) signal inputIdleAnalog0.270 ~ 4.77V
24Sensor groundIdleDC voltageMax. 50mV
25
26Fuel Tank Pressure Sensor (FTPS) signal inputIdleAnalog0.3343 ~ 0.4667V
27Canister Close Valve (CCV) control output (With Immobilizer)ActiveDC voltageBattery voltage
InactiveMax. 1.76V
Fuel pump relay control output (Without Immobilizer)Relay OFFDC voltageBattery voltage
Relay ONMax. 1.44V
28
29A/C compressor relay control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.0V
30
31Ignition coil (Cylinder #3) control outputIdlePulse1st voltage: 370 ~ 430V
ON voltage: Max. 2.2V
32Ignition coil (Cylinder #1) control outputIdlePulse1st voltage: 370 ~ 430V
ON voltage: Max. 2.2V
33Injector (Cylinder #1) [Low] control outputRelay OFFDC voltage71V
Relay ONMax. 1.0V
34Fuel Pressure Control Valve (FPCV) [High] control outputRelay ON/OFFDC voltage16V
35ETC motor [-] control outputIdlePulseHigh: Battery voltage
Low: Max. 1.0V
36
37Knock Sensor (KS) signal inputKnockingVariable
NormalFrequency
38Sensor groundKnockingVariable
NormalFrequency
39Blower switch Max. siganl input
40Brake Light switch signal inputONDC voltageBattery voltage
OFFMax. 2.25V
41Wheel Speed Sensor [B] signal input [without ABS/ESC]
42Wheel Speed Sensor [A] signal input [without ABS/ESC]
43
44
45CVVT Oil Control Valve (OCV) [Bank 1/Intake] control outputIdlePulseHigh: Battery voltage
Low: Max. 1.65V
46Ignition coil (Cylinder #4) control outputIdlePulse1st voltage: 370 ~ 430V
ON voltage: Max. 2.2V
47Ignition coil (Cylinder #2) control outputIdlePulse1st voltage: 370 ~ 430V
ON voltage: Max. 2.2V
48Injector (Cylinder #4) [Low] control outputRelay OFFDC voltage71V
Relay ONMax. 1.0V
49Fuel Pressure Control Valve (FPCV) [Low] control outputRelay OFFDC voltage16V
Relay ONMax. 1.0V
50ETC motor [+] control outputIdlePulseHigh: Battery voltage
Low: Max. 1.0V
51
52
53Brake Test switch signal inputONDC voltageBattery voltage
OFFMax. 2.25V
54
55Clutch switch signal input
56Electric load signal input [Defrost]ONDC voltageBattery voltage
OFFMax. 2.25V
57Alternator COM signal outputIdlePulseHigh: Battery voltage
Low: Max. 0.6V
58
59Cooling fan relay [Low] control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.76V
60Variable Intake Solenoid (VIS) valve control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.65V
Pin No.DescriptionConditionTypeLevel
1ECM groundIdleDC voltageMax. 50mV
2ECM groundIdleDC voltageMax. 50mV
3ECM groundIdleDC voltageMax. 50mV
4Battery power (B+)IG OFFDC voltageMax. 1.0V
IG ONBattery voltage
5Battery power (B+)IG OFFDC voltageMax. 1.0V
IG ONBattery voltage
6Battery power (B+)IG OFFDC voltageMax. 1.0V
IG ONBattery voltage
7Battery power (B+)IG OFFDC voltageMax. 1.0V
IG ONBattery voltage
8Sensor groundIdleDC voltageMax. 50mV
9Accelerator Position Sensor (APS) 1 signal inputIdleAnalog0.674 ~ 4.379 V
10Sensor groundIdleDC voltageMax. 50mV
11
12Sensor groundIdleDC voltageMax. 50mV
13
14Throttle Position Sensor (TPS) 1 signal inputIdleAnalog0.33 ~ 4.72 V
15
16
17Fuel Level signal inputIdleAnalog0.193 ~ 4.0V
18Sensor power (+5V)IG OFFDC voltageMax. 0.5V
IG ON4.9 ~ 5.1V
19
20Sensor power (+5V)IG OFFDC voltageMax. 0.5V
IG ON4.9 ~ 5.1V
21
22Wiper switch signal inputONDC voltageBattery voltage
OFFMax. 2V
23Neutral switch signal input
24Alternator PWM signal outputIdlePulseHigh: Battery voltage
Low: Max. 1.5V
25
26
27Auto Stop Lamp output
28
29Ignition switch signal inputIG OFFDC voltageMax. 1.0V
IG ONBattery voltage
30Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] signal inputEngineAnalogRich: 0.6 ~ 1.0V
RunningLean: Max. 0.4V
31Accelerator Position Sensor (APS) 2 signal inputIdleAnalog0.261 ~ 2.204 V
32Sensor groundIdleDC voltageMax. 50mV
33
34
35Sensor groundIdleDC voltageMax. 50mV
36Throttle Position Sensor (TPS) 2 signal inputIdleAnalog0.55 ~ 4.37 V
37
38
39Sensor power (+5V)IG OFFDC voltageMax. 0.5V
IG ON4.9 ~ 5.1V
40Sensor power (+5V)IG OFFDC voltageMax. 0.5V
IG ON4.9 ~ 5.1V
41Sensor power (+5V)IG OFFDC voltageMax. 0.5V
IG ON4.9 ~ 5.1V
42Sensor power (+5V)IG OFFDC voltageMax. 0.5V
IG ON4.9 ~ 5.1V
43A/C switch input
44A/C pressure switch
45A/C Pressure Transducer (APT) signal inputA/C ONAnalog 0.348 ~ 4.63 V
46Vehicle speed signal inputIdlePulseHigh: Min. 5.4V
Low: Max. 2.25V
47
48
49
50Malfunction Indicator Lamp (MIL) control output
51
52VS-/IP- (Common Ground for VS, IP)IdleDC voltageMax. 50mV
53Rc/Rp (Pump Cell Voltage)IdleAnalog0 ~ 5.1V
54
55
56Ground
57
58Rail Pressure Sensor (RPS) signal inputIdleAnalog0.43 ~ 3.46V
59Cruise Control Switch signal input
60Start signal inputONDC voltageBattery voltage
OFFMax. 2V
61LIN communication signal inputRECESSIVEPulseMax 5.6V (at 14V)
DOMINANTMin 8.4V (at 14V)
62
63CAN [Low]RECESSIVEPulse2.0 ~ 3.0V
DOMINANT0.5 ~ 2.25V
64Sensor groundIdleDC voltageMax. 50mV
65Camshaft Position Sensor (CMPS) [Bank 1/Exhaust] signal inputIdlePulseHigh: min. 4.8V
Low: Max. 0.6V
66
67Crankshaft Position Sensor (CKPS) [B] signal inputIdlePulseVp_p: Min. 1.0V
68
69
70
71
72Purge Control Solenoid Valve (PCSV) control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.76V
73
74VS+ (NERNST Cell Voltage)IdleAnalog0 ~ 5.1V
75Rc (Compensative Resistance)IdleAnalog0 ~ 5.1V
76Sensor groundIdleDC voltage
77Sensor groundIdleDC voltageMax. 50mV
78Sensor groundIdleDC voltageMax. 50mV
79Intake Temperature Sensor (IATS) signal inputIdleAnalog0.209 ~ 4.756V
80Manifold Absolute Pressure Sensor (MAPS) signal inputIdleAnalog0.6683 ~ 4.346V
81
82
83Immobilizer communication lineWhen transmittingPulseHigh: Min. 8.4V(at 14V)
Low: Max. 6.44V(at 14V)
84
85CAN [High]RECESSIVEPulse2.0 ~ 3.0V
DOMINANT2.75 ~ 4.5V
86Sensor groundIdleDC voltageMax. 50mV
87Camshaft Position Sensor (CMPS) [Bank 1/Intake] signal inputIdlePulseHigh: min. 4.8V
Low: Max. 0.6V
88Head lamp switch input
89Crankshaft Position Sensor (CKPS) [A] signal inputIdlePulseVp_p: Min. 1.0V
90Canister Close Valve (CCV) control output (Without Immobilizer)ActiveDC voltageBattery voltage
InactiveMax. 1.76V
Fuel pump relay control output (With Immobilizer)Relay OFFDC voltageBattery voltage
Relay ONMax. 1.44V
91
92
93Main relay control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.7V
94Start relay control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 2.64V

Scheme 142

Scheme 142: ECM Terminal And Input/Output signal [A/T]

Connector [EGGA-AG]

Pin No.DescriptionConnected to
1Injector (Cylinder #1) [High] control outputInjector (Cylinder #1)
2Injector (Cylinder #4) [High] control outputInjector (Cylinder #4)
3Injector (Cylinder #2) [High] control outputInjector (Cylinder #2)
4Injector (Cylinder #3) [High] control outputInjector (Cylinder #3)
5
6
7Purge Control Solenoid Valve (PCSV) control outputPurge Control Solenoid Valve (PCSV)
8Start relay control outputStart relay
9
10
11Sensor power (+5V)Manifold Absolute Pressure Sensor (MAPS)
Fuel Tank Pressure Sensor (FTPS)
12Throttle Position Sensor (TPS) 1 signal inputThrottle Position Sensor (TPS) 1
13Sensor groundEngine Coolant Temperature Sensor (ECTS)
14
15Sensor power (+5V)Accelerator Position Sensor (APS) 2
16
17
18Sensor power (+5V)Throttle Position Sensor (TPS) 1, 2
19Sensor power (+5V)Accelerator Position Sensor (APS) 1
20GroundCruise control switch
21
22
23
24Heated Oxygen Sensor [Bank 1/Sensor 1] heater control outputHeated Oxygen Sensor [Bank 1/Sensor 1]
25Heated Oxygen Sensor [Bank 1/Sensor 2] heater control outputHeated Oxygen Sensor [Bank 1/Sensor 2]
26
27
28
29
30A/C pressure switch signal inputA/C pressure switch
31A/C switch signal inputA/C switch
32Sensor groundThrottle Position Sensor (TPS) 1, 2
33
34Throttle Position Sensor (TPS) 2 signal inputThrottle Position Sensor (TPS) 2
35
36
37
38
39
40
41Sensor groundHeated Oxygen Sensor [Bank 1/Sensor 2]
42
43
44
45
46
47
48
49
50
51Alternator PWM signal outputAlternator
52
53Brake switch signal inputBrake switch
54Accelerator Position Sensor (APS) 1 signal inputAccelerator Position Sensor (APS) 1
55Blower switch Max. signal inputHeater&A/C control module
56Accelerator Position Sensor (APS) 2 signal inputAccelerator Position Sensor (APS) 2
57
58
59
60Sensor groundKnock Sensor (KS)
61Knock Sensor (KS) signal inputKnock Sensor (KS)
62Sensor groundAccelerator Position Sensor (APS) 1
63Sensor groundAccelerator Position Sensor (APS) 2
64Injector (Cylinder #1) [Low] control outputInjector (Cylinder #1)
65Injector (Cylinder #4) [Low] control outputInjector (Cylinder #4)
66Injector (Cylinder #2) [Low] control outputInjector (Cylinder #2)
67Injector (Cylinder #3) [Low] control outputInjector (Cylinder #3)
68
69
70
71
72
73
74
75
76
77Fuel Tank Pressure Sensor (FTPS) signal inputFuel Tank Pressure Sensor (FTPS)
78Fuel Level Sender (FLS) signal inputFuel Level Sender (FLS)
79Cruise control switch signalCruise control switch
80
81
82Engine Coolant Temperature Sensor (ECTS) signal inputEngine Coolant Temperature Sensor (ECTS)
83VS-/IP- (Common Ground for VS, IP)Heated Oxygen Sensor [Bank 1/Sensor 1]
84VS+ (NERNST Cell Voltage)Heated Oxygen Sensor [Bank 1/Sensor 1]
85Fuel Pressure Control Valve (FPCV) [Low] control outputFuel Pressure Control Valve (FPCV)
86Fuel Pressure Control Valve (FPCV) [High] control outputFuel Pressure Control Valve (FPCV)
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103Heated Oxygen Sensor [Bank 1/Sensor 2] signal inputHeated Oxygen Sensor [Bank 1/Sensor 2]
104Rc/Rp (Pump Cell Voltage)Heated Oxygen Sensor [Bank 1/Sensor 1]
105Rc (Compensative Resistance)Heated Oxygen Sensor [Bank 1/Sensor 1]

Connector [EGGA-KG]

Pin No.DescriptionConnected to
1ECM groundChassis ground
2ECM groundChassis ground
3Battery power (B+)Ignition switch
4ECM groundChassis ground
5Battery power (B+)Ignition switch
6Battery power (B+)Main relay
7Sensor groundCamshaft Position Sensor (CMPS) [Bank 1/Exhaust]
8Sensor groundManifold Absolute Pressure Sensor (MAPS)
9
10Sensor groundRail Pressure Sensor (RPS)
11
12
13Sensor power (+5V)Camshaft Position Sensor (CMPS) [Bank 1/Intake]
Camshaft Position Sensor (CMPS) [Bank 1/Exhaust]
14
15Sensor power (+5V)Rail Pressure Sensor (RPS)
A/C Pressure Transducer (APT)
16Alternator COM signal outputAlternator
17
18
19
20Cooling fan relay [Low] control outputCooling fan relay
21
22ETC motor [-] control outputETC motor
23ETC motor [+] control outputETC motor
24
25Sensor groundA/C Pressure Transducer (APT)
26Manifold Absolute Pressure Sensor (MAPS) signal inputManifold Absolute Pressure Sensor (MAPS)
27Rail Pressure Sensor (RPS) signal inputRail Pressure Sensor (RPS)
28Intake Air Temperature Sensor (IATS) signal inputIntake Air Temperature Sensor (IATS)
29Electric load signal input [Defrost]Alternator
30Electric load signal input [Head lamp switch]Alternator
31
32
33
34
35
36Cooling fan relay [High] control outputCooling fan relay
37Canister Close Valve (CCV) control output (Without Immobilizer)Canister Close Valve (CCV)
Fuel pump relay control output (With Immobilizer)Fuel pump relay
38
39CVVT Oil Control Valve (OCV) [Bank 1/Exhaust] control outputCVVT Oil Control Valve (OCV) [Bank 1/Exhaust]
40Ignition coil (Cylinder #2) control outputIgnition coil (Cylinder #2)
41
42Sensor groundFuel Tank Pressure Sensor (FTPS)
43
44A/C Pressure Transducer (APT) signal inputA/C Pressure Transducer (APT)
45
46Brake Light switch signal inputBrake switch
47Camshaft Position Sensor (CMPS) [Bank 1/Exhaust] signal inputCamshaft Position Sensor (CMPS) [Bank 1/Exhaust]
48
49Wiper switch signal inputWiper switch
50Main relay control outputMain relay
51Fuel pump relay control output (Without Immobilizer)Fuel pump relay
Canister Close Valve (CCV) control output (With Immobilizer)Canister Close Valve (CCV)
52
53
54Immobilizer indication lamp control outputImmobilizer indication lamp
55
56CVVT Oil Control Valve (OCV) [Bank 1/Intake] control outputCVVT Oil Control Valve (OCV) [Bank 1/Intake]
57Ignition coil (Cylinder #1) control outputIgnition coil (Cylinder #1)
58
59
60CAN [High]Other control module, Data Link Connector (DLC), Multi-Purpose Check Connector
61Immobilizer communication lineSmart Key Control Module [With Button Engine Start System]
Immobilizer Control Module [Without Button Engine Start System]
62LIN communication signal inputBattery sensor
63
64Vehicle speed signal inputVehicle Speed Sensor
65
66Camshaft Position Sensor (CMPS) [Bank 1/Intake] signal inputCamshaft Position Sensor (CMPS) [Bank 1/Intake]
67Start signal inputPDM module
68Ignition switch signal inputIgnition switch
69
70
71Start relay control outputStart relay
72
73
74Ignition coil (Cylinder #4) control outputIgnition coil (Cylinder #4)
75Battery power (B+)Main relay
76
77CAN [Low]Other control module, Data Link Connector (DLC), Multi-Purpose Check Connector
78Sensor groundCrankshaft Position Sensor (CKPS)
79Crankshaft Position Sensor (CKPS) [A] signal inputCrankshaft Position Sensor (CKPS)
80Sensor groundCamshaft Position Sensor (CMPS) [Bank 1/Intake]
81Wheel Speed Sensor [B] signal input [without ABS/ESC]Wheel Speed Sensor (WSS)
82Wheel Speed Sensor [A] signal input [without ABS/ESC]Wheel Speed Sensor (WSS)
83A/C compressor relay control outputA/C compressor relay
84
85Variable Intake Solenoid (VIS) Valve control outputVariable Intake Solenoid (VIS) Valve
86
87
88Malfunction Indiation Lamp (MIL) control outputMalfunction Indiation Lamp (MIL)
89
90
91Ignition coil (Cylinder #3) control outputIgnition coil (Cylinder #3)
Pin No.DescriptionConditionTypeLevel
1Injector (Cylinder #1) [High] control outputRelay ON/OFFDC voltage71V
2Injector (Cylinder #4) [High] control outputRelay ON/OFFDC voltage71V
3Injector (Cylinder #2) [High] control outputRelay ON/OFFDC voltage71V
4Injector (Cylinder #3) [High] control outputRelay ON/OFFDC voltage71V
5
6
7Purge Control Solenoid Valve (PCSV) control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.76V
8Start relay control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 2.64V
9
10
11Sensor power (+5V)IG OFFDC voltageMax. 0.5V
IG ON4.9 ~ 5.1V
12Throttle Position Sensor (TPS) 1 signal inputIdleAnalog0.33 ~ 4.72 V
13Sensor groundIdleDC voltageMax. 50mV
14
15Sensor power (+5V)IG OFFDC voltageMax. 0.5V
IG ON4.9 ~ 5.1V
16
17
18Sensor power (+5V)IG OFFDC voltageMax. 0.5V
IG ON4.9 ~ 5.1V
19Sensor power (+5V)IG OFFDC voltageMax. 0.5V
IG ON4.9 ~ 5.1V
20GroundIdleDC voltageMax. 50mV
21
22
23
24Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] heater control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.65V
25Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] heater control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.65V
26
27
28
29
30A/C pressure switch signal inputONDC voltageBattery voltage
OFFMax. 2V
31A/C switch signal inputONDC voltageBattery voltage
OFFMax. 2V
32Sensor groundIdleDC voltageMax. 50mV
33
34Throttle Position Sensor (TPS) 2 signal inputIdleAnalog0.55 ~ 4.37 V
35
36
37
38
39
40
41Sensor groundIdleDC voltageMax. 50mV
42
43
44
45
46
47
48
49
50
51Alternator PWM signal outputIdlePulseHigh: Battery voltage
Low: Max. 1.5V
52
53Brake switch signal inputONDC voltageBattery voltage
OFFMax. 2.25V
54Accelerator Position Sensor (APS) 1 signal inputIdleAnalog0.674 ~ 4.379 V
55Blower switch Max. signal inputONDC voltageMax. 1.0V
OFFBattery voltage
56Accelerator Position Sensor (APS) 2 signal inputIdleAnalog0.261 ~ 2.204 V
57
58
59
60Sensor groundKnockingVariable
NormalFrequency
61Knock Sensor (KS) signal inputKnockingVariable
NormalFrequency
62Sensor groundIdleDC voltageMax. 50mV
63Sensor groundIdleDC voltageMax. 50mV
64Injector (Cylinder #1) [Low] control outputRelay OFFDC voltage71V
Relay ONMax. 1.0V
65Injector (Cylinder #4) [Low] control outputRelay OFFDC voltage71V
Relay ONMax. 1.0V
66Injector (Cylinder #2) [Low] control outputRelay OFFDC voltage71V
Relay ONMax. 1.0V
67Injector (Cylinder #3) [Low] control outputRelay OFFDC voltage71V
Relay ONMax. 1.0V
68
69
70
71
72
73
74
75
76
77Fuel Tank Pressure Sensor (FTPS) signal inputIdleAnalog0.3343 ~ 0.4667V
78Fuel Level signal inputIdleAnalog0.193 ~ 4.0V
79Cruise control switch signal
80
81
82Engine Coolant Temperature Sensor (ECTS) signal inputIdleAnalog0.270 ~ 4.77V
83VS-/IP- (Common Ground for VS, IP)IdleDC voltageMax. 50mV
84VS+ (NERNST Cell Voltage)IdleAnalog0 ~ 5.1V
85Fuel Pressure Control Valve (FPCV) [Low] control outputRelay OFFDC voltage16V
Relay ONMax. 1.0V
86Fuel Pressure Control Valve (FPCV) [High] control outputRelay ON/OFFDC voltage16V
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] signal inputEngineAnalogRich: 0.6 ~ 1.0V
RunningLean: Max. 0.4V
104Rc/Rp (Pump Cell Voltage)IdleAnalog0 ~ 5.1V
105Rc (Compensative Resistance)IdleAnalog0 ~ 5.1V
Pin No.DescriptionConditionTypeLevel
1ECM groundIdleDC voltageMax. 50mV
2ECM groundIdleDC voltageMax. 50mV
3Battery power (B+)IG OFFDC voltageMax. 1.0V
IG ONBattery voltage
4ECM groundIdleDC voltageMax. 50mV
5Battery power (B+)IG OFFDC voltageMax. 1.0V
IG ONBattery voltage
6Battery power (B+)IG OFFDC voltageMax. 1.0V
IG ONBattery voltage
7Sensor groundIdleDC voltageMax. 50mV
8Sensor groundIdleDC voltageMax. 50mV
9
10Sensor groundIdleDC voltageMax. 50mV
11
12
13Sensor power (+5V)IG OFFDC voltageMax. 0.5V
IG ON4.9 ~ 5.1V
14
15Sensor power (+5V)IG OFFDC voltageMax. 0.5V
IG ON4.9 ~ 5.1V
16Alternator COM signal outputIdlePulseHigh: Battery voltage
Low: Max. 0.6V
17
18
19
20Cooling fan relay [Low] control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.76V
21
22ETC motor [-] control outputIdlePulseHigh: Battery voltage
Low: Max. 1.0V
23ETC motor [+] control outputIdlePulseHigh: Battery voltage
Low: Max. 1.0V
24
25Sensor groundIdleDC voltageMax. 50mV
26Manifold Absolute Pressure Sensor (MAPS) signal inputIdleAnalog0.6683 ~ 4.346V
27Rail Pressure Sensor (RPS) signal inputIdleAnalog0.43 ~ 3.46V
28Intake Temperature Sensor (IATS) signal inputIdleAnalog0.209 ~ 4.756V
29Electric load signal input [Defrost]ONDC voltageBattery voltage
OFFMax. 2.25V
30Electric load signal input [Head lamp switch]ONDC voltageMax. 2.25V
OFFBattery voltage
31
32
33
34
35
36Cooling fan relay [High] control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.76V
37Canister Close Valve (CCV) control output (Without Immobilizer)ActiveDC voltageBattery voltage
InactiveMax. 1.76V
Fuel pump relay control output (With Immobilizer)Relay OFFDC voltageBattery voltage
Relay ONMax. 1.44V
38
39CVVT Oil Control Valve (OCV) [Bank 1/Exhaust] control outputIdlePulseHigh: Battery voltage
Low: Max. 1.65V
40Ignition coil (Cylinder #2) control outputIdlePulse1st voltage: 370 ~ 430V
ON voltage: Max. 2.2V
41
42Sensor groundIdleDC voltageMax. 50mV
43
44A/C Pressure Transducer (APT) signal inputA/C ONAnalog0.348 ~ 4.63 V
45
46Brake Light switch signal inputONDC voltageBattery voltage
OFFMax. 2.25V
47Camshaft Position Sensor (CMPS) [Bank 1/Exhaust] signal inputIdlePulseHigh: min. 4.8V
Low: Max. 0.6V
48
49Wiper switch signal inputONDC voltageBattery voltage
OFFMax. 2V
50Main relay control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.7V
51Canister Close Valve (CCV) control output (With Immobilizer)ActiveDC voltageBattery voltage
InactiveMax. 1.76V
Fuel pump relay control output (Without Immobilizer)Relay OFFDC voltageBattery voltage
Relay ONMax. 1.44V
52
53
54Malfunction Indiation Lamp (MIL) control
55
56CVVT Oil Control Valve (OCV) [Bank 1/Intake] control outputIdlePulseHigh: Battery voltage
Low: Max. 1.65V
57Ignition coil (Cylinder #1) control outputIdlePulse1st voltage: 370 ~ 430V
ON voltage: Max. 2.2V
58
59
60CAN [High]RECESSIVEPulse2.0 ~ 3.0V
DOMINANT2.75 ~ 4.5V
61Immobilizer communication lineWhen transmittingPulseHigh: Min. 8.4V(at 14V)
Low: Max. 6.44V(at 14V)
62LIN communication signal inputRECESSIVEPulseMax 5.6V (at 14V)
DOMINANTMin 8.4V (at 14V)
63
64Vehicle speed signal inputIdlePulseHigh: Min. 5.4V
Low: Max. 2.25V
65
66Camshaft Position Sensor (CMPS) [Bank 1/Intake] signal inputIdlePulseHigh: min. 4.8V
Low: Max. 0.6V
67Start signal inputONDC voltageBattery voltage
OFFMax. 2V
68Ignition switch signal inputIG OFFDC voltageMax. 1.0V
IG ONBattery voltage
69
70
71Start relay control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 2.64V
72
73
74Ignition coil (Cylinder #4) control outputIdlePulse1st voltage: 370 ~ 430V
ON voltage: Max. 2.2V
75Battery power (B+)IG OFFDC voltageMax. 1.0V
IG ONBattery voltage
76
77CAN [Low]RECESSIVEPulse2.0 ~ 3.0V
DOMINANT0.5 ~ 2.25V
78Sensor groundIdleDC voltageMax. 50mV
79Crankshaft Position Sensor (CKPS) [A] signal inputIdlePulseVp_p: Min. 1.0V
80Sensor groundIdleDC voltageMax. 50mV
81Wheel speed sensor [B] signal input [without ABS/VDC]Vehicle runningSINE waveformVp_p: Min. 0.2V
82Wheel speed sensor [A] signal input [without ABS/VDC]Vehicle runningSINE waveformVp_p: Min. 0.2V
83A/C compressor relay control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.0V
84
85Variable Intake Solenoid (VIS) valve control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.65V
86
87
88Malfunction Indiation Lamp (MIL) control output
89
90
91Ignition coil (Cylinder #3) control outputIdlePulse1st voltage: 370 ~ 430V
ON voltage: Max. 2.2V

Scheme 143

Scheme 143: (M/T)

Scheme 144

Scheme 144

Scheme 145

Scheme 145

Scheme 146

Scheme 146

Scheme 147

Scheme 147: (A/T)

Scheme 148

Scheme 148

Scheme 149

Scheme 149

Scheme 150

Scheme 150

[Throttle Position Sensor (TPS)]

Throttle angle(°)Output Voltage (V)
TPS1TPS2
00.54.5
100.964.05
201.413.59
301.873.14
402.322.68
502.782.23
603.231.77
703.691.32
804.140.86
904.60.41
984.650.35
C.T (0)0.54.5
W.O.T (86)4.410.59

Scheme 151

Scheme 151

[ETC Motor]

ItemSpecification
Coil Resistance (ohms)0.3 ~100 [20°C(68°F)]

Scheme 152

Scheme 152: (M/T)

Scheme 153

Scheme 153: (A/T)

Throttle Position Sensor (TPS)

  1. Connect the GDS on the Data Link Connector (DLC).
  2. Start the engine and measure the output voltage of TPS 1 and 2 at C.T. and W.O.T. Specification: Refer to " «Specification»(ref-536093-S23191518412013031400000) "

ETC Motor

  1. Turn the ignition switch OFF.
  2. Disconnect the ETC module connector.
  3. Measure resistance between the ETC module terminals 1 and 2.
  4. Check that the resistance is within the specification. Specification: Refer to " «Specification»(ref-536093-S23191518412013031400000) "

Scheme 154

Scheme 154: Removal

Scheme 155

Scheme 155
  1. Turn the ignition switch OFF and disconnect the battery negative (-) cable.
  2. Remove the resonator and the air intake hose (Refer to " «MUFFLER»(ref-536078-S03541917922013031400000) " in EM group).
  3. Disconnect the ETC module connector (A).
  4. Disconnect the coolant hoses (A).
  5. Remove the installation bolts, and then remove the ETC module (A) from the engine.

Scheme 156

Scheme 156

ETC module learning procedure

When installing new ETC module or re-installing it, ETC module learning procedure must be performed.

  1. Hold the ignition key or the start button at the IG ON position during 5 seconds.
  2. Turn ignition switch OFF and then start the engine.
CAUTIONDTC codes (P0638, P2110) might be displayed if ETC module learning procedure does not performed after replacing ETC module.

[Bank 1/Intake]

  1. Turn the ignition switch OFF and disconnect the battery negative (-) cable.
  2. Disconnect the camshaft position sensor connector (A).
  3. Remove the installation bolt (B), and then remove the sensor.

Scheme 157

Scheme 157

[Bank 1/Exhaust]

  1. Turn the ignition switch OFF and disconnect the battery negative (-) cable.
  2. Disconnect the camshaft position sensor connector (A).
  3. Remove the hanger and the protector.
  4. Remove the installation bolt (B), and then remove the sensor.

Scheme 158

Scheme 158

HO2S [Bank 1/Sensor 1]

ItemSpecification
Heater Resistance (ohms)2.4 ~ 4.0 [20°C(68°F)]

HO2S [Bank 1/Sensor 2]

A/F Ratio (lambda)Output Voltage(V)
RICH0.6 ~ 1.0
LEAN0 ~ 0.4
ItemSpecification
Heater Resistance (ohms)Approx. 9.0 [21°C(69.8°F)]

Scheme 159

Scheme 159: Signal Waveform

Scheme 160

Scheme 160

Scheme 161

Scheme 161

Scheme 162

Scheme 162: (M/T)

Scheme 163

Scheme 163: (A/T)