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Air Conditioning System - Hev: Removal & Installation Kia Optima III

Automatic HVAC System 1 illustration ~127 words

Replacement

  1. Discharge refrigerant from refrigeration system.
  2. Replace faulty tube or hose. CAUTION: Cap the open fittings immediately to keep moisture or dirt out of the system.
  3. Tighten joint of bolt or nut to specified torque. CAUTION: Connections should not be torque tighter than the specified torque. Part tightened N.m kgf.m lb-ft Condenser - Discharge hose 3.9~5.9 0.4~0.6 2.9~4.3 Condenser - Liquid tube Compressor - Discharge hose 3.9~5.9 0.4~0.6 2.9~4.3 Compressor - Suction hose Expansion valve - Evaporator 7.8~11.7 0.8~1.2 5.7~8.6
  4. Evacuate air in refrigeration system and charge system with refrigerant. Specified amount 550 ± 25g (19.4 ± 0.88 oz.)
  5. Inspect for leakage of refrigerant. Using a gas leak detector, check for leakage of refrigerant.
  6. Inspect A/C operation.

Scheme 295

Scheme 295: Troubleshooting
Fault codeFail descriptionRemedy
60Compressor CAN signal faultCheck HV, LV connector connection. Check LV connector pin condition. Check vehicle inverter fuse condition. A/C ON then check compressor operation. If not operate, replace compressor.
61Compressor operation state error receive
62Low voltageCheck HV connector connection. Check vehicle inverter fuse condition. Check voltage level of high voltage battery. A/C ON then check compressor operation. If not operate, replace compressor.
63High voltageIdentify vehicle model on compressor Check voltage level of high voltage battery. A/C ON then check compressor operation. If not operate, replace compressor.
64Overheat protectionCheck heating object in engine room. Check A/C system for defects. After 20 minutes, IG ON and A/C ON then check compressor operation. If not operate, replace compressor.
65OverloadedCheck cooling fan operation. Check AAF(Active Air Flap) for short circuit After 20 minutes, IG ON and A/C ON then check compressor operation. If not operate, replace compressor.
66Over current protection
68Missed restart
71Failure of Over torque stall
67Abnormal (not receiving)Check 12V battery fuse. Check LV connector connection. Check FATC CAN connection. If not operate, replace compressor.
69Failure of thermistor openCheck thermistor condition and inspect.
70Failure of thermistor short
72Failure of short circuit currentReplace compressor. Check vehicle inverter fuse (if necessary, replace).
73Failure of driver voltage
74Failure of current measuring
75Failure max temperature gradient
76Failure Internal Error