Removal & Installation
- Disconnect the battery ground cable.
- Remove the speedometer cable and the shift cable.
- Disconnect the starter motor connector and terminal.
- Remove the starter motor assembly.
- To install, reverse removal procedure. Tighten bolts and nuts to specification. See «TORQUE SPECIFICATIONS»(ref-164136-S14933636992004072200000) .
Brush & Spring Replacement
- Brushes that are worn beyond wear limit line, or oil soaked, should be replaced.
- When replacing field coil brushes, crush worn brush with pliers, taking care not to damage pigtail.
- Sand pigtail end with sandpaper to ensure good soldering.
- Insert pigtail into hole provided in new brush and solder it. Make sure that pigtail and excess solder do not come out onto brush surface.
- When replacing ground brush, slide the brush from brush holder by prying retaining spring back. (Scheme 4)
Scheme 4