Automatic Transmission/transaxle: Removal & Installation Jaguar XKR II

Installation

1. Install the fluid pan. Clean the components. Install the seal. Install a new O-ring seal. Tighten the Torx screws to 8 Nm (6 lb.ft).
2. Connect the battery ground cable. Refer to «Specifications»(ref-312564-S31890761012009041400000) article.
3. Refill the transmission with fluid. See «Transmission Fluid Drain and Refill»(ref-312552-S01146911372009041400000) .

Removal

Note. The transmission control module (TCM) is part of the main control valve body and cannot be serviced separately.

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1. Disconnect the battery ground cable. Refer to «Specifications»(ref-312564-S31890761012009041400000) article.
2. Raise and support the vehicle.
3. Remove the fluid pan. See «Fluid Pan, Gasket and Filter»(ref-312552-S03067547262009041400000) .
4. Disconnect the electrical connector.
5. Remove and discard the electrical connector sleeve. Release the retainer.
6. Remove the TCM and valve body. Position a container to collect spillage. Remove the 10 Torx screws.
7. Remove and discard the 4 O-ring seals.
8. Remove the seal block.

Scheme 5

1. Install the valve body. Clean the component mating faces. Install new seals. Install a new seal block. Tighten the Torx screws to 8 Nm (6 lb.ft).
2. Install a new electrical connector sleeve. Secure with retainer.
3. Connect the electrical connector.
4. Install the fluid pan. See «Fluid Pan, Gasket and Filter»(ref-312552-S03067547262009041400000) .
5. Connect the battery ground cable. Refer to «Specifications»(ref-312564-S31890761012009041400000) article.
6. Using WDS, calibrate a new TCM and valve body.

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Scheme 8

1. Raise and support the vehicle.
2. Remove the exhaust system. Refer to «Exhaust System»(ref-312563-S34918148862009041400000) article.
3. Using a transmission jack, support the transmission.
4. Remove the transmission support crossmember damper. Remove the 3 bolts.
5. Remove the transmission support crossmember. Remove the 6 bolts.
6. Remove the transmission support insulator. Remove the 2 bolts.

1. Install the transmission support insulator. Tighten the bolts to 25 Nm (18 lb.ft).
2. Install the transmission support crossmember. Tighten the bolts to 48 Nm (35 lb.ft).
3. Install the transmission support crossmember damper. Tighten the bolts to 10 Nm (7 lb.ft).
4. Remove the transmission jack.
5. Install the exhaust system. Refer to «Exhaust System»(ref-312563-S34918148862009041400000) article.

1. Using 307-509-3, install the selector shaft seal. Clean the components.
2. Install the selector lever. Tighten the nut to 12 Nm (9 lb.ft).
3. Install the selector cable. Secure with the clip. Tighten the bolts to 6 Nm (4 lb.ft).
4. Install the transmission heat shield. Tighten the bolts to 6 Nm (4 lb.ft).
5. Install the LH catalyst heat shield. Install the nut and two bolts and tighten to 10 Nm (7 lb.ft).
6. Install the LH catalytic converter. Install and lightly tighten the nuts.
7. Connect and secure the HO2S electrical connectors. Carefully secure the clips.
8. Install the exhaust system. Refer to «Exhaust System»(ref-312563-S34918148862009041400000) article.
9. Tighten the catalytic converter to exhaust manifold clamps to 40 Nm (30 lb.ft).
10. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-312564-S31890761012009041400000) article.

Transmission - Removal

Special Tools Tool Illustration Tool Name Tool Number Torque converter seal installer 308-246 Torque converter handles 307-139

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Scheme 20

1. Remove the cover and disconnect the battery ground cable. Refer to «Specifications»(ref-312564-S31890761012009041400000) article.
2. Recover the A/C refrigerant.
3. Raise and support the vehicle.
4. Remove the driveshaft. Refer to «Driveshaft»(ref-312560-S20876170652009041400000) article.
5. Remove the 2 transmission heat shields. Remove the 4 bolts.
6. Release and disconnect the 2 LH HO2S electrical connectors. Release the clip.
7. Release and disconnect the 2 RH HO2S electrical connectors. Release the clip.
8. Remove the LH catalytic converter. Remove and discard the 2 nuts.
9. Remove the RH catalytic converter. Remove and discard the 2 nuts.
10. Remove the A/C pipe. Remove the bolt. Remove the nut. Remove and discard the 2 O-ring seals.
11. Release the transmission fluid lines. Remove the bolt. Remove and discard both O-ring seals.
12. Release the flexplate. Remove the access plugs. Rotate the crankshaft to access the retaining bolts. Remove the 3 bolts.
13. Using a transmission jack, support the transmission.
14. Release the transmission support insulator. Remove the 4 bolts.
15. Release the engine ground cable. Remove the bolt.
16. With assistance, release the transmission. Remove the 15 bolts.
17. Release the wiring harness from the RH side of the transmission. Disconnect the 2 electrical connectors. Carefully release the 2 clips.
18. Release the selector cable. Release the clip. Remove the 2 bolts.
19. Install the torque converter retainer.
20. Remove the transmission from the transmission jack.
21. Remove the transmission support insulator. Remove the 2 bolts.
22. Remove the torque converter retainer.
23. Using the special tools, remove the torque converter.
24. Carefully remove and discard the torque converter fluid seal.
25. Remove the selector lever. Remove the nut.
26. Remove the transmission breather line. Carefully release the 2 clips.

Transmission - Installation

Special Tools Tool Illustration Tool Name Tool Number Torque converter seal installer 308-246 Torque converter handles 307-139

Scheme 21

1. Attach the transmission breather line.
2. Attach the selector lever. Tighten the nut to 12 Nm (9 lb.ft).
3. Using the special tool, install a new torque converter fluid seal. Clean the seal register.
4. Install the torque converter. Clean the seal contact area. Remove the special tools.
5. Install the torque converter retainer.
6. Install the transmission support insulator. Tighten the bolts to 45 Nm (33 lb.ft).
7. Position the transmission to the transmission jack.
8. Remove the torque converter retainer.
9. With assistance, install the transmission. Clean the component mating faces. Tighten the bolts to 45 Nm (33 lb.ft).
10. Install the ground cable. Tighten the bolt to 45 Nm (33 lb.ft).
11. Secure the transmission support insulator. Tighten the bolts to 45 Nm (33 lb.ft).
12. Attach the wiring harness. Tighten the Torx screws. Connect the electrical connector.
13. Connect the selector cable to the transmission. Tighten the bolts to 6 Nm (4 lb.ft). Secure in the clip.
14. Attach the flexplate to the torque converter. Rotate the crankshaft to access the retaining bolts. Tighten the bolts to 45 Nm (33 lb.ft). Install the access plugs.
15. Attach the transmission fluid lines. Clean the components. Install the new O-ring seals. Secure with the clip. Tighten the bolt to 10 Nm (7 lb.ft).
16. Install the 2 transmission heat shields. Tighten the bolts to 6 Nm (4 lb.ft).
17. Install the RH catalytic converter. Install and lightly tighten the nuts.
18. Install the LH catalytic converter. Install and lightly tighten the nuts.
19. Connect and secure the HO2S electrical connectors. Secure the 2 clips.
20. Install the driveshaft. Refer to «Driveshaft»(ref-312560-S20876170652009041400000) article.
21. Tighten the catalytic converter to exhaust manifold clamps to 40 Nm (30 lb.ft).
22. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-312564-S31890761012009041400000) article.
23. Check and top-up the transmission fluid level. See «Transmission Fluid Level Check»(ref-312552-S13288918512009041400000) .
24. Fill the A/C system.