Variable Intake System (V.I.S).
The variable intake system consists of a three stage upper intake manifold assembly, two position electronically driven gate valves and an engine management powertrain control system.
The engine control module (ECM) switches the intake manifold tuning valves between fully open and fully closed at calibrated engine speeds.
The intake manifold efficiency is therefore increased which will also increase the engine torque and engine performance.
Variable Camshaft Timing (VCT)
Oil is supplied to the front of each VCT actuator via the spider bracket assembly which contains the VCT actuator solenoid, supply oil galleries and timing chain guide. Oil pressure advances and retards the camshaft timing which is controlled by the engine management system via a solenoid valve mounted on top of the oil feed spider assembly. Camshaft timing, dependent on engine speed, load and oil temperature can be optimized over the adjustment range of 30 degrees.
Oil Pump
The rotary oil pump develops the oil pressure
- The oil pump is located at the front of the crankshaft.
- The oil pump is driven by the crankshaft.
- A full flow oil filter is externally mounted on the oil filter housing.
If the filter element should become blocked a spring-loaded bypass valve will open and allow an uninterrupted flow of oil to the engine.
Engine - Diagnostic Procedures
For additional information, refer to Engine System - General Information .
Scheme 144
Scheme 145
- Remove the left-hand valve cover. «Valve Cover LH - In-Vehicle Procedures»(ref-311287-S00044297332009032500000) .
- Remove the right-hand valve cover. «Valve Cover RH - In-Vehicle Procedures»(ref-311287-S06114463722009032500000) .
- Turn the crankshaft pulley clockwise to position the relevant camshaft lobe 180 degrees to the shim being replaced.
- Remove the camshaft bearing cap.
- Install the special tool. Making sure the legs of the tool are in contact with the edge of the valve bucket, compress the bucket.
- Use compressed air to remove the shims that require replacing. Blow compressed air between the shim edge and bucket to dislodge the shim.
- Use the following formula to calculate the required shim thickness. Original shim thickness + measured clearance - desired clearance = required shim thickness.
- Apply a light coat of engine oil to the replacement shim(s) and install.
- Install the left-hand valve cover. «Valve Cover LH - In-Vehicle Procedures»(ref-311287-S00044297332009032500000) .
- Install the right-hand valve cover. «Valve Cover RH - In-Vehicle Procedures»(ref-311287-S06114463722009032500000) .
Scheme 146
- Remove the left-hand valve cover. For additional information, refer to «Valve Cover LH - In-Vehicle Procedures»(ref-311287-S00044297332009032500000) .
- Remove the right-hand valve cover. For additional information, refer to «Valve Cover RH - In-Vehicle Procedures»(ref-311287-S06114463722009032500000) .
- Rotate the engine clockwise to position the camshaft lobe away from the shim surface.
- Using the feeler gauge set, measure the clearance between the camshaft and the shim surface. Record and check the readings. For additional information, refer to «Engine System - General Information»(ref-311296) . Adjust the clearances as necessary. For additional information, refer to «Valve Clearance Adjustment - General Procedures»(ref-311287-S25111572322009032500000) .
- Install the right-hand valve cover. For additional information, refer to «Valve Cover RH - In-Vehicle Procedures»(ref-311287-S06114463722009032500000) .
- Install the left-hand valve cover. For additional information, refer to «Valve Cover LH - In-Vehicle Procedures»(ref-311287-S00044297332009032500000) .
Scheme 147
- Remove the timing drive components. «Timing Drive Components - In-Vehicle Procedures»(ref-311287-S42313241072009032500000) .
- Remove the camshaft bearing caps evenly.
- Remove the camshafts.
Scheme 148
- Install the camshafts.
- Install the camshaft bearing caps in their original position. Install the camshaft bearing cap retaining bolts evenly. Tighten the retaining bolts in the sequence shown to 10 Nm.
- Carry out a valve clearance check. For additional information, refer to «Valve Clearance Check - General Procedures»(ref-311287-S13135242802009032500000) ..
- Install the timing drive components. «Timing Drive Components - In-Vehicle Procedures»(ref-311287-S42313241072009032500000) .
Crankshaft Front Seal - In-Vehicle Procedures
Special Tools Tool Illustration Tool Name Tool Number Crankshaft Front Seal Remover 303-700 Crankshaft Front Seal Installer 303-542 Crankshaft pulley installer 303-102
Scheme 149
Scheme 150
Scheme 151
Scheme 152
- Remove the crankshaft pulley. «Crankshaft Pulley - In-Vehicle Procedures»(ref-311287-S06234513282009032500000) .
- Using the special tool, remove and discard crankshaft front seal.
Scheme 153
- Using the special tools, install the crankshaft front oil seal. Lubricate the seal lip with clean engine oil.
- Install the crankshaft vibration damper. «Crankshaft Pulley - In-Vehicle Procedures»(ref-311287-S06234513282009032500000) .
Crankshaft Pulley - In-Vehicle Procedures
Special Tools Tool Illustration Tool Name Tool Number Wrench strap-universal 303-D055 Crankshaft Pulley Remover 303-D121 Crankshaft Pulley Installer 303-102 Trust Pad 303-D121-01 Crankshaft pulley installer 303-335/2
Scheme 154
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Scheme 165
- Disconnect the battery ground cable. Refer to «Battery, Mounting and Cables»(ref-311319) .
- Carry out the cooling system draining procedure. Refer to «Engine Cooling»(ref-311313) .
- Remove the accessory drivebelt. Rotate the belt tensioner counter-clockwise. Use a 3/8 inch square drive bar to rotate the belt tensioner. Remove the accessory drivebelt.
- Lower the vehicle.
- Remove the throttle body. Refer to «Fuel Charging and Controls»(ref-311310) .
- Disconnect the radiator top coolant hose.
- Disconnect the coolant hose from the top coolant hose assembly.
- Disconnect the hose assembly from the water pump and lower hose.
- Remove the hose assembly.
- Install the special tool.
- Remove the crankshaft pulley retaining bolt.
- Install the special tool.
- Using the special tools, remove the crankshaft pulley.
Scheme 166
- Using the special tools, install the crankshaft pulley. Coat the crankshaft pulley keyway with silicone gasket sealant meeting Jaguar specification. Coat the sealing surfaces of the crankshaft pulley with silicone gasket sealant meeting Jaguar specification.
- Install the special tool.
- Install the crankshaft pulley bolt. Torque to 120 Nm. Loosen the bolt (minimum 1 turn). Torque to 50 Nm. Angle Torque to 90°.
- Install the hose assembly.
- Install the hose assembly to the water pump and lower hose.
- Install the coolant hose to the housing assembly.
- Connect the radiator top coolant hose.
- Install the throttle body. Refer to «Fuel Charging and Controls»(ref-311310) .
- Raise the vehicle.
- Install the accessory drivebelt. Rotate the belt tensioner counter-clockwise. Use a 3/8 inch square drive bar to rotate the belt tensioner. Install the accessory drivebelt.
- Lower the vehicle.
- Connect the battery ground cable. Refer to «Battery, Mounting and Cables»(ref-311319) .
- Carry out the cooling system filling and bleeding procedure. Refer to «Engine Cooling»(ref-311313) .
Crankshaft Rear Oil Seal - In-Vehicle Procedures
Special Tools Tool Illustration Tool Name Tool Number Crankshaft Rear Seal Remover 303-566 Crankshaft Rear Seal Installer 303-178 Crankshaft Rear Seal Installer Adapter Bolts 303-384 Crankshaft Rear Seal Installer Draw Bolts 303-102
Scheme 167
Scheme 168
Engine Front Cover - In-Vehicle Procedures
Special Tools Tool Illustration Tool Name Tool Number Wrench strap-universal 303-D055 Crankshaft Pulley Remover 303-D121 Crankshaft Pulley Installer 303-102 Trust Pad 303-D121-01 Crankshaft pulley installer 303-335/2
Scheme 169
Scheme 170
Scheme 171
Scheme 172
- Remove the left-hand valve cover. «Valve Cover LH - In-Vehicle Procedures»(ref-311287-S00044297332009032500000) .
- Remove the right-hand valve cover. «Valve Cover RH - In-Vehicle Procedures»(ref-311287-S06114463722009032500000) .
- Remove the oil pan. «Oil Pan - In-Vehicle Procedures»(ref-311287-S33612647632009032500000) .
- Carry out the cooling system draining procedure. Refer to «Engine Cooling»(ref-311313) .
- Remove the accessory drivebelt. Rotate the belt tensioner counter-clockwise. Use a 3/8 inch square drive bar to rotate the belt tensioner. Remove the accessory drivebelt.
- Lower the vehicle.
- Disconnect the radiator top coolant hose.
- Disconnect the coolant hose from the top coolant hose assembly.
- Disconnect the hose assembly from the water pump and lower hose.
- Remove the hose assembly.
- Install the special tool.
- Remove the crankshaft pulley retaining bolt.
- Install the special tool.
- Using the special tools, remove the crankshaft pulley.
- Remove the crankshaft front seal. «Crankshaft Front Seal - In-Vehicle Procedures»(ref-311287-S12454133952009032500000) .
- Detach the coolant hose.
- Remove the coolant hose.
- Remove the water pump.
- Detach the fuel supply manifold retaining bolt.
- Remove the accessory drive belt tensioner.
- Detach the engine harness from the right-hand idler pulley. Detach the splash shield. Detach the engine harness from the right-hand idler pulley.
- Remove the right-hand idler pulley.
- Remove the left-hand idler pulley.
- Remove the power steering pump upper retaining bolts.
- Raise the vehicle.
- Reposition the splash shield. Remove the splash shield retaining clip.
- Detach the power steering pump.
- Lower the vehicle.
- Disconnect the crankshaft position (CKP) sensor electrical connector.
- Disconnect the camshaft position sensors.
- Remove the engine front cover Remove and discard the engine front cover gaskets.
Engine Mount - In-Vehicle Procedures
Special Tools Tool Illustration Tool Name Tool Number Engine Support Beam 303-021 Engine lifting Bracket 303-661
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Scheme 182
- Disconnect the battery ground cable. Refer to «Battery, Mounting and Cables»(ref-311319) .
- Remove the cowl vent screen. Refer to «Front End Body Panels»(ref-311270) .
- Remove the engine compartment support.
- Detach the right-hand valve cover wiring harness.
- Disconnect the left-hand ignition coils electrical connectors.
- Detach the left-hand valve cover wiring harness.
- Remove the dipstick tube retaining bolt. Reposition the dipstick tube.
- Loosen the exhaust manifold retaining nut.
- Install the special tool to the exhaust manifold. Install the retaining bolt.
- Install the retaining bolt.
- Install the special tool support bars to the special tool.
- Install the special tool.
- Remove the left-hand catalytic converter. Refer to «Exhaust System»(ref-311281) .
- Remove the steering gear shaft pinch bolt.
- Detach the steering gear.
- Secure the steering gear.
- Remove the engine mount retaining nut.
- Lower the vehicle.
- Using the special tools, raise the engine to a suitable height.
- Raise the vehicle.
- Loosen the front subframe retaining bolts to enable the engine mount to be removed.
- Remove the engine mount.