Contents Wiring diagrams Section: Testing & Diagnostics All sections

Engine Control System - Non-Turbo: Other Hyundai Veloster I

Testing & Diagnostics 17 illustrations ~1023 words

OBD-II system readiness tests

  1. Catalyst monitoring The catalyst efficiency monitor is a self-test strategy within the ECM or PCM that uses the downstream Heated Oxygen Sensor (HO2S) to determine when a catalyst has fallen below the minimum level of effectiveness in its ability to control exhaust emission.
  2. Misfire monitoring Misfire is defined as the lack of proper combustion in the cylinder due to the absence of spark, poor fuel metering, or poor compression. Any combustion that does not occur within the cylinder at the proper time is also a misfire. The misfire detection monitor detects fuel, ignition or mechanically induced misfires. The intent is to protect the catalyst from permanent damage and to alert the customer of an emission failure or an inspection maintenance failure by illuminating the MIL. When a misfire is detected, special software called freeze frame data is enabled. The freeze frame data captures the operational state of the vehicle when a fault is detected from misfire detection monitor strategy.
  3. Fuel system monitoring The fuel system monitor is a self-test strategy within the ECM or PCM that monitors the adaptive fuel table The fuel control system uses the adaptive fuel table to compensate for normal variability of the fuel system components caused by wear or aging. During normal vehicle operation, if the fuel system appears biased lean or rich, the adaptive value table will shift the fuel delivery calculations to remove bias.
  4. Engine cooling system monitoring The cooling system monitoring is a self-test strategy within the ECM or PCM that monitors ECTS (Engine Coolant Temperature Sensor) and thermostat about circuit continuity, output range, rationality faults.
  5. O2 sensor monitoring OBD-II regulations require monitoring of the upstream Heated O2 Sensor (H2OS) to detect if the deterioration of the sensor has exceeded thresholds. An additional HO2S is located downstream of the Warm-Up Three Way Catalytic Converter (WUTWC) to determine the efficiency of the catalyst. Although the downstream H2OS is similar to the type used for fuel control, it functions differently. The downstream HO2S is monitored to determine if a voltage is generated. That voltage is compared to a calibrated acceptable range.
  6. Evaporative emission system monitoring The EVAP. monitoring is a self-test strategy within the ECM or PCM that tests the integrity of the EVAP. system. The complete evaporative system detects a leak or leaks that cumulatively are greater than or equal to a leak caused by a 0.040 inch and 0.020 inch diameter orifice.
  7. Air conditioning system monitoring The A/C system monitoring is a self-test strategy within the ECM or PCM that monitors malfunction of all A/C system components at A/C ON.
  8. Comprehensive components monitoring The comprehensive components monitoring is a self-test strategy within the ECM or PCM that detects fault of any electronic powertrain components or system that provides input to the ECM or PCM and is not exclusively an input to any other OBD-II monitor.
  9. A/C system component monitoring

Requirement

If a vehicle incorporates an engine control strategy that alters off idle fuel and/or spark control when the A/C system is on, the OBD II system shall monitor all electronic air conditioning system components for malfunctions that cause the system to fail to invoke the alternate control while the A/C system is on or cause the system to invoke the alternate control while the A/C system is off.

Additionally, the OBD II system shall monitor for malfunction all electronic air conditioning system components that are used as part of the diagnostic strategy for any other monitored system or component.

Implementation plan

No engine control strategy incorporated that alters offidle fuel and/or spark control when A/C system is on. Malfunction of A/C system components is not used as a part of the diagnostic strategy for other monitored system or component.

Scheme 134

Scheme 134: Components Location

Scheme 135

Scheme 135

Scheme 136

Scheme 136

Scheme 137

Scheme 137

Scheme 138

Scheme 138

Scheme 139

Scheme 139: Harness Connector

ECM Terminal Function

Pin No.DescriptionConnected to
1Injector (Cylinder #3) [High] control outputInjector (Cylinder #3)
2Injector (Cylinder #4) [High] control outputInjector (Cylinder #4)
3Injector (Cylinder #2) [Low] control outputInjector (Cylinder #2)
4
5Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] heater control outputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 1]
6
7
8
9
10
11
12Immobilizer indication lamp control outputCluster
13
14Cooling fan relay [High] control outputCooling fan relay [High]
15CVVT Oil Control Valve (OCV) [Bank 1/Exhaust] control outputCVVT Oil Control Valve (OCV) [Bank 1/Exhaust]
16Injector (Cylinder #2) [High] control outputInjector (Cylinder #2)
17Injector (Cylinder #1) [High] control outputInjector (Cylinder #1)
18Injector (Cylinder #3) [Low] control outputInjector (Cylinder #3)
19
20Heated Oxygen Sensor (HO2S) [Bank 1/Sensor2] heater control outputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]
21
22
23Engine Coolant Temperature Sensor (ECTS) signal inputEngine Coolant Temperature Sensor (ECTS)
24Sensor groundEngine Coolant Temperature Sensor (ECTS)
25
26Fuel Tank Pressure Sensor (FTPS) signal inputFuel Tank Pressure Sensor (FTPS)
27Fuel pump relay control output (Without Immobilizer)Fuel pump relay
Canister Close Valve (CCV) control output (With Immobilizer)Canister Close Valve (CCV)
28
29A/C compressor relay control outputA/C compressor relay
30
31Ignition coil (Cylinder #3) control outputIgnition coil (Cylinder #3)
32Ignition coil (Cylinder #1) control outputIgnition coil (Cylinder #1)
33Injector (Cylinder #1) [Low] control outputInjector (Cylinder #1)
34Fuel Pressure Control Valve (FPCV) [High] control outputFuel Pressure Control Valve (FPCV)
35ETC motor [-] control outputETC motor
36
37Knock Sensor (KS) signal inputKnock Sensor (KS)
38Sensor groundKnock Sensor (KS)
39Blower switch Max. siganl inputHeater control module
40Brake Light switch signal inputBrake switch
41
42
43
44
45CVVT Oil Control Valve (OCV) [Bank 1/Intake] control outputCVVT Oil Control Valve (OCV) [Bank 1/Intake]
46Ignition coil (Cylinder #4) control outputIgnition coil (Cylinder #4)
47Ignition coil (Cylinder #2) control outputIgnition coil (Cylinder #2)
48Injector (Cylinder #4) [Low] control outputInjector (Cylinder #4)
49Fuel Pressure Control Valve (FPCV) [Low] control outputFuel Pressure Control Valve (FPCV)
50ETC motor [+] control outputETC motor
51
52
53Brake Test switch signal inputBrake switch
54
55Clutch switch signal inputClutch switch
56Electric load signal input [Defrost]Alternator
57Alternator COM signal outputAlternator
58Engine speed signal outputCluster
59Cooling fan relay [Low] control outputCooling fan relay
60Variable Intake Solenoid (VIS) valve control outputVariable Intake Solenoid (VIS) valve

CONNECTOR DESCRIPTION (EGGM-A)

Pin No.DescriptionConnected to
1ECM groundChassis ground
2ECM groundChassis ground
3ECM groundChassis ground
4Battery power (B+)Main relay
5Battery power (B+)Battery
6Battery power (B+)Battery
7Battery power (B+)Main relay
8Sensor groundHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]
9Accelerator Position Sensor (APS) 1 signal inputAccelerator Position Sensor (APS) 1
10Sensor groundAccelerator Position Sensor (APS) 2
11
12Sensor groundFuel Tank Pressure Sensor (FTPS)
13
14Throttle Position Sensor (TPS) 1 signal inputThrottle Position Sensor (TPS) 1
15
16
17Fuel Level signal inputFuel Level Sender (FLS)
18Sensor power (+5V)Accelerator Position Sensor (APS) 2
19
20Sensor power (+5V)Rail Pressure Sensor (RPS)
A/C Pressure Transducer (APT)
21
22Wiper switch signal inputWiper switch
23
24Alternator PWM signal outputAlternator
25
26
27
28
29Ignition switch signal input
30Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] signal inputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]
31Accelerator Position Sensor (APS) 2 signal inputAccelerator Position Sensor (APS) 2
32Sensor groundAccelerator Position Sensor (APS) 1
33
34
35Sensor groundThrottle Position Sensor (TPS)
36Throttle Position Sensor (TPS) 2 signal inputThrottle Position Sensor (TPS) 2
37
38
39Sensor power (+5V)Throttle Position Sensor (TPS) 1, 2
40Sensor power (+5V)Accelerator Position Sensor (APS) 1
41Sensor power (+5V)Manifold Absolute Pressure Sensor (MAPS)
Fuel Tank Pressure Sensor (FTPS)
42Sensor power (+5V)Camshaft Position Sensor (CMPS) [Bank 1/Intake]
Camshaft Position Sensor (CMPS) [Bank 1/Exhaust]
43A/C switch inputHeater & A/C control module
44A/C pressure switchHeater & A/C control module
45A/C Pressure Transducer (APT) signal inputA/C Pressure Transducer (APT)
46Vehicle speed signal inputVehicle Speed Sensor
47Start relay (High) control outputStart relay
48
49
50
51
52VS-/IP- (Common Ground for VS, IP)Heated Oxygen Sensor [Bank 1/Sensor 1]
53Rc/Rp (Pump Cell Voltage)Heated Oxygen Sensor [Bank 1/Sensor 1]
54
55
56
57
58Rail Pressure Sensor (RPS) signal inputRail Pressure Sensor (RPS)
59
60Start signal inputPDM module
61LIN communication signal inputBattery sensor
62
63CAN [Low]Other control module, Data Link Connector (DLC), Multi-Purpose Check Connector
64Sensor groundCamshaft Position Sensor (CMPS) [Bank 1/Exhaust]
65Camshaft Position Sensor (CMPS) [Bank 1/Exhaust] signal inputCamshaft Position Sensor (CMPS) [Bank 1/Exhaust]
66
67Crankshaft Position Sensor (CKPS) [B] signal inputCrankshaft Position Sensor (CKPS)
68
69
70
71
72Purge Control Solenoid Valve (PCSV) control outputPurge Control Solenoid Valve (PCSV)
73
74VS+ (NERNST Cell Voltage)Heated Oxygen Sensor [Bank 1/Sensor 1]
75Rc (Compensative Resistance)Heated Oxygen Sensor [Bank 1/Sensor 1]
76Sensor groundRail Pressure Sensor (RPS)
77Sensor groundA/C Pressure Transducer (APT)
78Sensor groundManifold Absolute Pressure Sensor (MAPS)
79Intake Temperature Sensor (IATS) signal inputIntake Temperature Sensor (IATS)
80Manifold Absolute Pressure Sensor (MAPS) signal inputManifold Absolute Pressure Sensor (MAPS)
81
82
83Immobilizer communication lineSmart Key Control Module [With Button Engine Start System]
Immobilizer Control Module [Without Button Engine Start System]
84
85CAN [High]Other control module, Data Link Connector (DLC), Multi- Purpose Check Connector
86Sensor groundCamshaft Position Sensor (CMPS) [Bank 1/Intake]
87Camshaft Position Sensor (CMPS) [Bank 1/Intake] signal inputCamshaft Position Sensor (CMPS) [Bank 1/Intake]
88Head lamp switch inputMulti-function switch
89Crankshaft Position Sensor (CKPS) [A] signal inputCrankshaft Position Sensor (CKPS)
90Canister Close Valve (CCV) control output (Without Immobilizer)Canister Close Valve (CCV)
Fuel pump relay control output (With Immobilizer)Fuel pump relay
91
92
93Main relay control outputMain relay
94Start relay (Low) control outputStart relay

CONNECTOR DESCRIPTION (EGGM-K)

ECM Terminal Input/Output Signal

Pin No.DescriptionConditionTypeLevel
1Injector (Cylinder #3) [High] control outputRelay ON/OFFDC voltage71V
2Injector (Cylinder #4) [High] control outputRelay ON/OFFDC voltage71V
3Injector (Cylinder #2) [Low] control outputRelay OFFDC voltage71V
Relay ONMax. 1.0V
4
5Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] heater control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.65V
6
7
8
9
10
11
12Immobilizer indication lamp control output
13
14Cooling fan relay [High] control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.76V
15CVVT Oil Control Valve (OCV) [Bank 1/Exhaust] control outputIdlePulseHigh: Battery voltage
Low: Max. 1.65V
16Injector (Cylinder #2) [High] control outputRelay ON/OFFDC voltage71V
17Injector (Cylinder #1) [High] control outputRelay ON/OFFDC voltage71V
18Injector (Cylinder #3) [Low] control outputRelay OFFDC voltage71V
Relay ONMax. 1.0V
19
20Heated Oxygen Sensor (HO2S) [Bank 1/Sensor2] heater control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.65V
21
22
23Engine Coolant Temperature Sensor (ECTS) signal inputIdleAnalog0.270 ~ 4.77V
24Sensor groundIdleDC voltageMax. 50mV
25
26Fuel Tank Pressure Sensor (FTPS) signal inputIdleAnalog0.3343 ~ 0.4667V
27Canister Close Valve (CCV) control output (With Immobilizer)ActiveDC voltageBattery voltage
InactiveMax. 1.76V
Fuel pump relay control output (Without Immobilizer)Relay OFFDC voltageBattery voltage
Relay ONMax. 1.44V
28
29A/C compressor relay control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.0V
30
31Ignition coil (Cylinder #3) control outputIdlePulse1st voltage: 370 ~ 430V
ON voltage: Max. 2.2V
32Ignition coil (Cylinder #1) control outputIdlePulse1st voltage: 370 ~ 430V
ON voltage: Max. 2.2V
33Injector (Cylinder #1) [Low] control outputRelay OFFDC voltage71V
Relay ONMax. 1.0V
34Fuel Pressure Control Valve (FPCV) [High] control outputRelay ON/OFFDC voltage16V
35ETC motor [-] control outputIdlePulseHigh: Battery voltage
Low: Max. 1.0V
36
37Knock Sensor (KS) signal inputKnockingVariable
NormalFrequency
38Sensor groundKnockingVariable
NormalFrequency
39Blower switch Max. siganl input
40Brake Light switch signal inputONDC voltageBattery voltage
OFFMax. 2.25V
41
42
43
44
45CVVT Oil Control Valve (OCV) [Bank 1/Intake] control outputIdlePulseHigh: Battery voltage
Low: Max. 1.65V
46Ignition coil (Cylinder #4) control outputIdlePulse1st voltage: 370 ~ 430V
ON voltage: Max. 2.2V
47Ignition coil (Cylinder #2) control outputIdlePulse1st voltage: 370 ~ 430V
ON voltage: Max. 2.2V
48Injector (Cylinder #4) [Low] control outputRelay OFFDC voltage71V
Relay ONMax. 1.0V
49Fuel Pressure Control Valve (FPCV) [Low] control outputRelay OFFDC voltage16V
Relay ONMax. 1.0V
50ETC motor [+] control outputIdlePulseHigh: Battery voltage
Low: Max. 1.0V
51
52
53Brake Test switch signal inputONDC voltageBattery voltage
OFFMax. 2.25V
54
55Clutch switch signal input
56Electric load signal input [Defrost]ONDC voltageBattery voltage
OFFMax. 2.25V
57Alternator COM signal outputIdlePulseHigh: Battery voltage
Low: Max. 0.6V
58Engine speed signal outputIdlePulseHigh: Battery voltage
Low: Max. 0.6V
59Cooling fan relay [Low] control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.76V
60Variable Intake Solenoid (VIS) valve control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.65V

CONNECTOR DESCRIPTION (EGGM-A)

Pin No.DescriptionConditionTypeLevel
1ECM groundIdleDC voltageMax. 50mV
2ECM groundIdleDC voltageMax. 50mV
3ECM groundIdleDC voltageMax. 50mV
4Battery power (B+)IG OFFDC voltageMax. 1.0V
IG ONBattery voltage
5Battery power (B+)IG OFFDC voltageMax. 1.0V
IG ONBattery voltage
6Battery power (B+)IG OFFDC voltageMax. 1.0V
IG ONBattery voltage
7Battery power (B+)IG OFFDC voltageMax. 1.0V
IG ONBattery voltage
8Sensor groundIdleDC voltageMax. 50mV
9Accelerator Position Sensor (APS) 1 signal inputIdleAnalog0.674 ~ 4.379 V
10Sensor groundIdleDC voltageMax. 50mV
11
12Sensor groundIdleDC voltageMax. 50mV
13
14Throttle Position Sensor (TPS) 1 signal inputIdleAnalog0.33 ~ 4.72 V
15
16
17Fuel Level signal inputIdleAnalog0.193 ~ 4.0V
18Sensor power (+5V)IG OFFDC voltageMax. 0.5V
IG ON4.9 ~ 5.1V
19
20Sensor power (+5V)IG OFFDC voltageMax. 0.5V
IG ON4.9 ~ 5.1V
21
22Wiper switch signal inputONDC voltageBattery voltage
OFFMax. 2V
23
24Alternator PWM signal outputIdlePulseHigh: Battery voltage
Low: Max. 1.5V
25
26
27Auto Stop Lamp output
28
29Ignition switch signal inputIG OFFDC voltageMax. 1.0V
IG ONBattery voltage
30Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] signal inputEngineAnalogRich: 0.6 ~ 1.0V
RunningLean: Max. 0.4V
31Accelerator Position Sensor (APS) 2 signal inputIdleAnalog0.261 ~ 2.204 V
32Sensor groundIdleDC voltageMax. 50mV
33
34
35Sensor groundIdleDC voltageMax. 50mV
36Throttle Position Sensor (TPS) 2 signal inputIdleAnalog0.55 ~ 4.37 V
37
38
39Sensor power (+5V)IG OFFDC voltageMax. 0.5V
IG ON4.9 ~ 5.1V
40Sensor power (+5V)IG OFFDC voltageMax. 0.5V
IG ON4.9 ~ 5.1V
41Sensor power (+5V)IG OFFDC voltageMax. 0.5V
IG ON4.9 ~ 5.1V
42Sensor power (+5V)IG OFFDC voltageMax. 0.5V
IG ON4.9 ~ 5.1V
43A/C switch input
44A/C pressure switch
45A/C Pressure Transducer (APT) signal inputA/C ONAnalog0.348 ~ 4.63 V
46Vehicle speed signal inputIdlePulseHigh: Min. 5.4V
Low: Max. 2.25V
47Start relay (High) control output
48
49
50Malfunction Indicator Lamp (MIL) control output
51
52VS-/IP- (Common Ground for VS, IP)IdleDC voltageMax. 50mV
53Rc/Rp (Pump Cell Voltage)IdleAnalog0 ~ 5.1V
54
55
56
57
58Rail Pressure Sensor (RPS) signal inputIdleAnalog0.43 ~ 3.46V
59
60Start signal inputONDC voltageBattery voltage
OFFMax. 2V
61LIN communication signal inputRECESSIVEPulseMax 5.6V (at 14V)
DOMINANTMin 8.4V (at 14V)
62
63CAN [Low]RECESSIVEPulse2.0 ~ 3.0V
DOMINANT0.5 ~ 2.25V
64Sensor groundIdleDC voltageMax. 50mV
65Camshaft Position Sensor (CMPS) [Bank 1/Exhaust] signal inputIdlePulseHigh: min. 4.8V
Low: Max. 0.6V
66
67Crankshaft Position Sensor (CKPS) [B] signal inputIdlePulseVp_p: Min. 1.0V
68
69
70
71
72Purge Control Solenoid Valve (PCSV) control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.76V
73
74VS+ (NERNST Cell Voltage)IdleAnalog0 ~ 5.1V
75Rc (Compensative Resistance)IdleAnalog0 ~ 5.1V
76Sensor groundIdleDC voltage
77Sensor groundIdleDC voltageMax. 50mV
78Sensor groundIdleDC voltageMax. 50mV
79Intake Temperature Sensor (IATS) signal inputIdleAnalog0.209 ~ 4.756V
80Manifold Absolute Pressure Sensor (MAPS) signal inputIdleAnalog0.6683 ~ 4.346V
81
82
83Immobilizer communication lineWhen transmittingPulseHigh: Min. 8.4V (at 14V)
Low: Max. 6.44V (at 14V)
84
85CAN [High]RECESSIVEPulse2.0 ~ 3.0V
DOMINANT2.75 ~ 4.5V
86Sensor groundIdleDC voltageMax. 50mV
87Camshaft Position Sensor (CMPS) [Bank 1/Intake] signal inputIdlePulseHigh: min. 4.8V
Low: Max. 0.6V
88Head lamp switch input
89Crankshaft Position Sensor (CKPS) [A] signal inputIdlePulseVp_p: Min. 1.0V
90Canister Close Valve (CCV) control output (Without Immobilizer)ActiveDC voltageBattery voltage
InactiveMax. 1.76V
Fuel pump relay control output (With Immobilizer)Relay OFFDC voltageBattery voltage
Relay ONMax. 1.44V
91
92
93Main relay control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 1.7V
94Start relay control outputRelay OFFDC voltageBattery voltage
Relay ONMax. 2.64V

CONNECTOR DESCRIPTION (EGGM-K)

Scheme 140

Scheme 140: Circuit Diagram

Scheme 141

Scheme 141

Scheme 142

Scheme 142

Scheme 143

Scheme 143

Throttle Position Sensor (TPS)

Throttle angle(°)Output Voltage (V)
TPS1TPS2
00.54.5
100.964.05
201.413.59
301.873.14
402.322.68
502.782.23
603.231.77
703.691.32
804.140.86
904.60.41
984.650.35
C.T (0)0.54.5
W.O.T (86)4.410.59

Scheme 144

Scheme 144

[ETC Motor]

ItemSpecification
Coil Resistance (ohms)0.3 ~100 [20°C (68°F)]

Scheme 145

Scheme 145: Circuit Diagram
  1. Connect the GDS on the Data Link Connector (DLC).
  2. Start the engine and measure the output voltage of TPS 1 and 2 at C.T. and W.O.T. Throttle angle(°) Output Voltage (V) TPS1 TPS2 C.T 0.5 4.5 W.O.T 4.41 0.59

ETC Motor

  1. Turn the ignition switch OFF.
  2. Disconnect the ETC module connector.
  3. Measure resistance between the ETC module terminals 1 and 2.
  4. Check that the resistance is within the specification. Specification: Refer to " «Specifications»(ref-586090-S12037121582013111300000) "

Scheme 146

Scheme 146: Removal

Scheme 147

Scheme 147
  1. Turn the ignition switch OFF and disconnect the battery negative (-) cable.
  2. Remove the resonator and the air intake hose (Refer to " «Intake And Exhaust System»(ref-586078) ").
  3. Disconnect the ETC module connector (A).
  4. Remove the installation bolts, and then remove the ETC module (A) from the engine.

ETC module learning procedure

When installing new ETC module or re-installing it, ETC module learning procedure must be performed.

  1. Hold the ignition key or the start button at th IG ON position during 5 seconds.
  2. Turn ignition swich OFF and then start the engine. CAUTION: DTC codes (P0638, P2110) might be displayed if ETC module learning procedure does not performed after replacing ETC module.

ISG

Two separate differential channels for speed and direction information respectively. Phase separation of the 2 channels delivers information on rotation direction.

Scheme 148

Scheme 148: ISG

Signal Waveform - 2013

The three waveforms below are taken from the #1 and #4 injectors. The top waveform is from the high side (feed side) of the #1 and #4 injectors, while the middle waveform is from the low side (ground side) of the #1 injector and the bottom waveform is from the low side of the #4 injector.

The middle waveform is the same as the top waveform because there is no ground for the circuit. With no current flowing in the circuit, the #1 injector is not energized and fuel does not flow.

The bottom waveform shows that ground is supplied and there is a voltage drop across the #4 injector. With current flowing in the circuit, the #4 injector is energized and fuel flows.

Scheme 149

Scheme 149: Signal Waveform - 2013

Scheme 150

Scheme 150: Circuit Diagram