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Automatic Transaxle System (F4A42): Specifications Hyundai Sonata V рестайлинг

Automatic Trans 20 illustrations ~1188 words

SPECIFICATION

ItemF4A42
Torque converter type3-element, 1-stage, 2-phase type
Transaxle type4-speed forward, 1-speed reverse
Engine displacement2.4L GSL
Gear ratio1st2.842
2nd1.529
3rd1.000
4th0.712
Reverse2.480
Final gear ratio3.770
Shift patternVariable
Shift range4range ( P-R-N-D) + Sports mode
Shift range valvePWM; 5EA (Duty control), VFS
Stall speed2100~2900 RPM
Planetary gear2EA (Output planetary/Overdrive planetary)
Clutch3EA
Brake2EA
OWE1EA

GENERAL SPECIFICATION

TIGHTENING TORQUE

ITEMN.mKgf.cm
Wiring harness bracket20 ~ 26200 ~ 260
Control cable bracket bolt20 ~ 26200 ~ 260
Eye bolt27 ~ 33270 ~ 330
Oil cooler feed tube10 ~ 12100 ~ 120
Input shaft speed sensor10 ~ 12100 ~ 120
Output shaft speed sensor10 ~ 12100 ~ 120
Manual control lever18 ~ 25180 ~ 250
Transaxle range switch10 ~ 12100 ~ 120
Speedometer gear4 ~ 640 ~ 60
Valve body cover8 ~ 1080 ~ 100
Valve body mounting bolt10 ~ 12100 ~ 120
Oil temperature sensor10 ~ 12100 ~ 120
Manual control shaft detent5 ~ 750 ~ 70
Rear cover20 ~ 26200 ~ 260
Torque converter housing42 ~ 54420 ~ 540
Oil pump20 ~ 26200 ~ 260
Transfer drive gear16 ~ 22160 ~ 220
Output shaft lock nut160 ~ 1801600 ~ 1800
Output shaft bearing retainer20 ~ 26200 ~ 260
Oil filler plug29 ~ 34290 ~ 340
Oil drain plug40 ~ 50400 ~ 500
Transfer drive gear lock nut180 ~ 2101800 ~ 2100
Differential drive gear to subframe bolts130 ~ 1401300 ~ 1400
Valve body10 ~ 12100 ~ 120
Solenoid valve support5 ~ 750 ~ 70
Plate5 ~ 750 ~ 70
Pressure check plug8 ~ 1080 ~ 100
Front roll stopper bracket to subframe bolts40 ~ 55400 ~ 550
Front roll stopper insulator bolt and nut50 ~ 65500 ~ 650
Front roll stopper bracket to transaxle bolts60 ~ 80600 ~ 800
Rear roll stopper bracket40 ~ 55400 ~ 550
Rear roll stopper insulator bolt and nut50 ~ 65500 ~ 650
Rear roll stopper bracket to transaxle bolts60 ~ 80600 ~ 800
Transaxle mounting sub bracket nut60 ~ 80600 ~ 800
Transaxle mounting bracket bolts40 ~ 55400 ~ 550
Transaxle mounting insulator bolt90 ~ 110900 ~ 1100

TIGHTENING TORQUE

TORQUE CONVERTER AND SHAFT

The torque converter consists of a impeller (pump), turbine and stator assembly in a single unit. The pump is connected to the engine crankshaft and turns as the engine turns. This drawing force is transmitted to the turbine through the oil which is recycled by the stator.

The transmission has two parallel shafts; the input shaft and the output shaft. Both shafts are in line with the engine crankshaft. The input shaft includes the overdrive clutch, reverse clutch, underdrive clutch, one way clutch, 2ND brake, low & reverse brake, overdrive planetary carrier, output planetary carrier and transfer drive gear. The output shaft includes the transfer driven gear.

HALL TYPE SENSOR: SPECIFICATION

Air gap (mm)Input shaft speed sensor1.3
Output shaft speed sensor0.85
Coil ResistanceInput shaft speed sensorOver 1Mohms
Output shaft speed sensorOver 1Mohms
Peak-Peak VoltageN High4.8~5.2V
Low0.8V

HALL TYPE SENSOR SPECIFICATION

Scheme 126

Scheme 126: WAVE FORM WITH HI-SCAN

Scheme 127

Scheme 127: HALL TYPE SENSOR: STRUCTURE & INTERFACE

Scheme 128

Scheme 128

Scheme 129

Scheme 129

Scheme 130

Scheme 130

Oil Temperature Sensor

The oil temperature sensor is of the thermistor type, and senses the automatic transaxle fluid temperature. Using the signal from this sensor, TCM (PCM) controls the shift pattern optimally during shift. In order to operate the damper clutch, this signal is also referred.

  1. Range of temperature : -40°C~145°C
  2. Type : Separated type (High / Low temperature)
  3. Standard value of internal resistance
Temp.[°C (°F)]Resistance (kohms)Temp.[0C (°F)]Resistance (kohms)
40 (-40)139.580 (176)1.08
20 (-4)47.7100 (212)0.63
0 (32)18.6120 (248)0.38
20 (68)8.1140 (284)0.25
40 (104)3.8160 (320)0.16
60 (140)1.98

OIL TEMPERATURE SENSOR SPECIFICATION

Scheme 131

Scheme 131

Inhibitor Switch

  1. Type : Rotary contact type
  2. Range of temperature : -40°C~145°C (-40°F~293°F)

Scheme 132

Scheme 132

Scheme 133

Scheme 133: INHIBITOR SWITCH-CONTINUITY CHECK (SPORTS MODE)

TORQUE CONVERTER STALL TEST

This test measures the maximum engine speed when the selector lever is in the D or R position. The torque converter stalls to test the operation of the torque converter, starter motor, one-way clutch operation, the holding performance of the clutches, and brakes in the transaxle.

CAUTIONDo not let anybody stand in front of or behind the vehicle while this test is being carried out
  1. Check the automatic transmission fluid level and temperature, and the engine coolant temperature. Fluid level : At the HOT mark on the oil level gauge Fluid temperature : 80~100°C (176~212°F) Engine coolant temperature : 80~100°C (176~212°F)
  2. Prevent all the wheels from moving during the test.
  3. Pull the parking brake lever up, with the brake pedal fully depressed.
  4. Start the engine.
  5. Move the selector lever to the "D" position, fully depress the accelerator pedal and take a reading of the maximum engine speed at this time. Stall speed : 2,100~2,900 RPM CAUTION: The throttle should not be left fully open for any more than five seconds. If carrying out the stall test two or more times, move the selector lever to the "N" position and run the engine at 1,000 r/min to let the automatic transaxle fluid cool down before carrying out subsequent tests.
  6. Move the selector lever to the "R" position and carry out the same test again.

Scheme 134

Scheme 134: TORQUE CONVERTER STALL TEST CONCLUSION
  1. Stall speed is too high in both "D" and "R" ranges Low line pressure Low & reverse brake (B) slippage
  2. Stall speed is to high in "D" range only Underdrive clutch (C) slippage
  3. Stall speed is too high in "R" range only Reverse clutch (A) slippage
  4. Stall speed too low in both "D" and "R" ranges Malfunction of torque converter (D) Insufficient engine output
BRAKEDATA VALUE
OperationON
Non-operationOFF

SPECIFICATION CHART

Scheme 135

Scheme 135: SCHEMATIC DIAGRAM

Scheme 136

Scheme 136: WAVEFORM INSPECTION

Scheme 137

Scheme 137: MONITOR SCANTOOL DATA
  1. Connect scantool to data link connector (DLC).
  2. Ignition "ON" & Engine "OFF".
  3. Monitor the "BRAKE LAMP SWITCH" parameter on the scantool.
  4. Depress and release Foot Brake.
  5. Does "STOP LAMP SWITCH" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION VEHICLE REPAIR»(ref-286597-S09991540052008060300000) " procedure. NO Inspect wiring harness and connector.
Inspection conditionReference value
IG KEY ON and Engine OFFShift lever: PP, N
Shift lever: RR
Shift lever: NP, N
Shift lever: DD

SPECIFICATION CHART

Scheme 138

Scheme 138: SCHEMATIC DIAGRAM

Scheme 139

Scheme 139: MONITOR SCANTOOL DATA
  1. Connect scantool to data link connector (DLC).
  2. Ignition "ON" & Engine "OFF".
  3. Monitor the "TRANSAXLE RANGE SWITCH" parameter on the scantool.
  4. Move selector lever from "P" range to other range.
  5. Does "TRANSAXLE RANGE SWITCH" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION VEHICLE REPAIR»(ref-286597-S09991540052008060300000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-286597-S16068953442008060300000) " procedure.

Refer to DTC P0707 .

Temp.[°C (°F)]Resistance (kohms)Temp.[°C (°F)]Resistance (kohms)
40 (-40)139.580 (176)1.08
20 (-4)47.7100 (212)0.63
0 (32)18.6120 (248)0.38
20 (68)8.1140 (284)0.25
40 (104)3.8160 (320)0.16
60 (140)1.98

SPECIFICATION CHART

Scheme 140

Scheme 140: SCHEMATIC DIAGRAM

Scheme 141

Scheme 141: MONITOR SCANTOOL DATA
  1. Connect scantool to data link connector (DLC).
  2. Engine "ON".
  3. Monitor the "TRANSAXLE FLUID TEMPERATURE SENSOR" parameter on the scantool. Specification : Increasing Gradually
  4. Does "TRANSAXLE FLUID TEMPERATURE SENSOR" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION VEHICLE REPAIR»(ref-286597-S08046124662008060300000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-286597-S40213682912008060300000) " procedure.

Refer to DTC P0711 .

Refer to DTC P0711 .

Input shaft & Output shaft speed sensor

  1. Type : Hall sensor
  2. Current consumption : 22mA (MAX)
  3. sensor body and sensor connector have been unified as one.

Scheme 142

Scheme 142: SCHEMATIC DIAGRAM

Scheme 143

Scheme 143: SIGNAL WAVEFORM

Scheme 144

Scheme 144: MONITOR SCANTOOL DATA
  1. Connect scantool to data link connector (DLC).
  2. Engine "ON".
  3. Monitor the "INPUT SPEED SENSOR" parameter on the scantool
  4. Driving at speed of over 30 Km/h (19 mph). Specification : Increasing Gradually
  5. Does "input speed sensor" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION VEHICLE REPAIR»(ref-286597-S29397485612008060300000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-286597-S03763899712008060300000) " procedure.

Input shaft & Output shaft speed sensor

  1. Type : Hall sensor
  2. Current consumption : 22mA (MAX)
  3. Sensor body and sensor connector have been unified as one.

Scheme 145

Scheme 145: MONITOR SCANTOOL DATA
  1. Connect scantool to data link connector (DLC).
  2. Engine "ON".
  3. Monitor the "OUTPUT SPEED SENSOR" parameter on the scantool.
  4. Driving at speed of over 30 Km/h (19 mph). Specification : Increasing Gradually
  5. Does "output speed sensor" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION VEHICLE REPAIR»(ref-286597-S37143452212008060300000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-286597-S14292096892008060300000) " procedure.

Refer to DTC P0717 .

Solenoid Valve for Pressure Control

  1. Sensor type : Normal open 3-way
  2. Operating temperature : -30°C~130°C ( -22-266°F)
  3. Frequency : LR, 2ND, UD, OD, RED: 61.27Hz (at the ATF temp. -20°C above) DCC : 30.64HZ VFS : 600 ± 20Hz
  4. Internal resistance : 2.7~3.4ohms (68°F or 20°C) - LR, 2ND, UD, OD, RED, DCC 4.3~4.4ohms (68°F or 20°C) - VFS
  5. Surge voltage : 56 V (except VFS)

Refer to DTC P0743 .

Refer to DTC P0743 .

Refer to DTC P0743 .

Refer to DTC P0743 .

Refer to DTC P0743 .

See also:
DTC P0600 (FL GR)