Contents Wiring diagrams Section: Frames, Subframes & Crossmembers All sections

Specifications (4-CYL): Other Honda Accord VIII

Engine Electrical

ItemMeasurementQualificationStandard or NewService Limit
Ignition coilRated voltage12V
Firing order1-3-4-2
Spark plugType (All models except PZEV)NGKILZKR7B-11S
DENSOSXU22HCR11S
Type (PZEV)NGKDILZKR7A11GS
Gap1.0-1.1 mm (0.039-0.043 in)
Ignition timingAt idle Check the red markM/T in neutral, A/Tin N or P8±2 °BTDC
Drive beltTensionAuto-tensioner
AlternatorOutputAt 13.5 V and normal engine temperature105 A
Coil (rotor) resistanceAt 68°F (20°C)3.4-3.8 ohms
Slip ring O.D.14.4 mm (0.567 in)14.0 mm (0.551 in)
Brush length10.5 mm (0.413 in)1.5 mm (0.059 in)
Brush spring tension3.2 N (0.33 kgf, 0.73 lbf)
StarterOutput1.6 kW
Commutator mica depth0.40-0.50 mm (0.0157-0.0197 in)0.15 mm (0.0059 in)
Commutator runout0.02 mm (0.0008 in) max.0.05 mm (0.0020 in)
Commutator O.D.28.0-28.1 mm (1.102-1.106 in)27.5 mm (1.083 in)
Brush length11.1-11.5 mm (0.437-0.453 in)4.3 mm (0.169 in)

ENGINE ELECTRICAL SPECIFICATION

Cylinder Head

ItemMeasurementQualificationStandard or NewService Limit
HeadWarpage0.05 mm (0.0020 in)
Height103.95-104.05 mm (4.0925-4.0964 in)103.8 mm (4.087 in)
CamshaftEnd play0.05-0.20 mm (0.0020-0.0079 in)0.40 mm (0.0157 in)
Camshaft-to-holder oil clearanceNo. 1 journal0.030-0.069 mm (0.00118-0.00272 in)0.15 mm (0.0059 in)
No. 2 journal0.060-0.099 mm (0.00236-0.00390 in)0.15 mm (0.0059 in)
No. 3 journal0.060-0.099 mm (0.00236-0.00390 in)0.15 mm (0.0059 in)
No. 4 journal0.060-0.099 mm (0.00236-0.00390 in)0.15 mm (0.0059 in)
No. 5 journal0.060-0.099 mm (0.00236-0.00390 in)0.15 mm (0.0059 in)
Total runout0.03 mm (0.0012 in) max.0.04 mm (0.0016 in)
Cam lobe height (All models except PZEV)Intake PRI33.744 mm (1.32850 in)
Intake MID35.456 mm (1.39590 in)
Intake SEC33.744 mm (1.32850 in)
Exhaust34.291 mm (1.35004 in)
Cam lobe height (PZEV)Intake PRI33.744 mm (1.32850 in)
Intake MID35.456 mm (1.39590 in)
Intake SEC33.744 mm (1.32850 in)
Exhaust PRI34.232 mm (1.34771 in)
ValveClearance (cold)Intake0.21-0.25 mm (0.008-0.010 in)
Exhaust0.25-0.29 mm (0.010-0.011 in)
Stem O.D.Intake5.475-5.485 mm (0.21555-0.21594 in)5.445 mm (0.21437 in)
Exhaust5.450-5.460 mm (0.21457-0.21496 in)5.42 mm (0.2134 in)
Stem-to-guide clearanceIntake0.030-0.055 mm (0.00118-0.00217 in)0.08 mm (0.0031 in)
Exhaust0.055-0.080 mm (0.00217-0.00315 in)0.11 mm (0.0043 in)
Valve seatWidthIntake1.25-1.55 mm (0.0492-0.0610 in)2.00 mm (0.0787 in)
Exhaust1.25-1.55 mm (0.0492-0.0610 in)2.00 mm (0.0787 in)
Stem installed heightIntake44.0-44.5 mm (1.732-1.752 in)44.7 mm (1.760 in)
Exhaust44.0-44.5 mm (1.732-1.752 in)44.7 mm (1.760 in)
Valve guideI.D.Intake5.515-5.530 mm (0.21713-0.21772 in)5.55 mm (0.2185 in)
Exhaust5.515-5.530 mm (0.21713-0.21772 in)5.55 mm (0.2185 in)
Installed heightIntake15.2-16.2 mm (0.598-0.638 in)
Exhaust15.5-16.5 mm (0.610-0.650 in)
Rocker armArm-to-shaft clearance (All models except PZEV)Intake0.018-0.059 mm (0.00071-0.00232 in)0.08 mm (0.0031 in)
Exhaust0.018-0.056 mm (0.00071-0.00220 in)0.08 mm (0.0031 in)
Arm-to-shaft clearance (PZEV)Intake0.018-0.059 mm (0.00071-0.00232 in)0.08 mm (0.0031 in)
Exhaust0.018-0.059 mm (0.00071-0.00232 in)0.08 mm (0.0031 in)

CYLINDER HEAD SPECIFICATION

Engine Block

ItemMeasurementQualificationStandard or NewService Limit
BlockWarpage of deck0.07 mm (0.0028 in) max.
Bore diameterA or I87.010-87.020 mm (3.42558-3.42598 in)87.070 mm (3.42795 in)
B or II87.000-87.010 mm (3.42519-3.42558 in)87.070 mm (3.42795 in)
Bore taper0.02 mm (0.0008 in)
Reboring limit0.25 mm (0.0098 in)
PistonSkirt O.D. at 13 mm (0.51 in) from bottom of skirtNo letter or A86.980-86.990 mm (3.42440-3.42480 in)86.930 mm (3.42243 in)
Letter B86.970-86.980 mm (3.42401-3.42440 in)86.920 mm (3.42204 in)
Clearance in cylinder0.020-0.040 mm (0.00079-0.00157 in)0.05 mm (0.0020 in)
Piston ringRing-to-groove clearance ('08-10 models)Top0.060-0.085 mm (0.00236-0.00335 in)0.13 mm (0.0051 in)
Second0.040-0.065 mm (0.00157-0.00256 in)0.13 mm (0.0051 in)
Ring-to-groove clearance ('11 model)Top0.060-0.085 mm (0.00236-0.00335 in)0.13 mm (0.0051 in)
Second0.020-0.045 mm (0.00079-0.00177 in)0.13 mm (0.0051 in)
Ring end gap ('08-10 models)Top0.20-0.35 mm (0.0079-0.0138 in)0.60 mm (0.0236 in)
Second0.50-0.65 mm (0.0197-0.0256 in)0.70 mm (0.0276 in)
Oil0.20-0.70 mm (0.0079-0.0276 in)0.75 mm (0.0295 in)
Ring end gap ('11 model)Top0.20-0.30 mm (0.0079-0.0118 in)0.55 mm (0.0217 in)
Second0.20-0.32 mm (0.0079-0.0126 in)0.42 mm (0,0165 in)
Oil0.20-0.50 mm (0.0079-0.0197 in)0.55 mm (0.0217 in)
Piston pinO.D.21.961-21.965 mm (0.86460-0.86476 in)21.953 mm (0.86429 in)
Pin-to-piston clearance0.005-0.002 mm (-0.00020-0.00008 in)0.005 mm (0.00020 in)
Connecting rodPin-to-rod clearance0.005-0.015 mm (0.00020-0.00059 in)0.02 mm (0.0008 in)
Small end bore diameter21.970-21.976 mm (0.86496-0.86520 in)
Big end bore diameter51.0 mm (2.008 in)
End play0.15-0.35 mm (0.0059-0.0138 in)0.40 mm (0.0157 in)
CrankshaftMain journal diameterNo. 1 journal54.984-55.008 mm (2.16472-2.16566 in)
No. 2 journal54.984-55.008 mm (2.16472-2.16566 in)
No. 3 journal54.976-55.000 mm (2.16441-2.16535 in)
No. 4 journal54.984-55.008 mm (2.16472-2.16566 in)
No. 5 journal54.984-55.008 mm (2.16472-2.16566 in)
Rod journal diameter47.976-48.000 mm (1.88882-1.88976 in)
Rod/main journal taper0.005 mm (0.00020 in) max.0.010 mm (0.00039 in)
Rod/main journal out-of-round0.004 mm (0.00016 in) max.0.010 mm (0.00039 in)
End play0.10-0.35 mm (0.0039-0.0138 in)0.45 mm (0.0177 in)
Total runout0.03 mm (0.0012 in) max.0.04 mm (0.0016 in)
Crankshaft bearingMain bearing-to-journal oil clearanceNo. 1 journal0.017-0.041 mm (0.00067-0.00161 in)0.050 mm (0.00197 in)
No. 2 journal0.017-0.041 mm (0.00067-0.00161 in)0.050 mm (0.00197 in)
No. 3 journal0.025-0.049 mm (0.00098-0.00193 in)0.055 mm (0.00217 in)
No. 4 journal0.017-0.041 mm (0.00067-0.00161 in)0.050 mm (0.00197 in)
No. 5 journal0.017-0.041 mm (0.00067-0.00161 in)0.050 mm (0.00197 in)
Connecting rod bearing-to-journal oil clearance0.032-0.066 mm (0.00126-0.00260 in)0.077 mm (0.00303 in)

ENGINE BLOCK SPECIFICATION

Cooling System

ItemMeasurementQualificationStandard or NewService Limit
RadiatorCoolant capacities (including engine, heater, hoses, and reservoir) ('08-09 models)Engine overhaul (M/T: DENSO)8.2 L (2.17 US gal)
Engine overhaul (M/T: TRAD)8.1 L (2.14 US gal)
Engine overhaul (A/T: DENSO)8.1 L (2.14 US gal)
Engine overhaul (A/T: TRAD)8.0 L (2.11 US gal)
Coolant change (M/T: DENSO)6.1 L (1.61 US gal)
Coolant change (M/T: TRAD)6.0 L (1.59 US gal)
Coolant change (A/T: DENSO)6.0 L (1.59 US gal)
Coolant change (A/T: TRAD)5.9 L (1.56 US gal)
Coolant capacities (including engine, heater, hoses, and reservoir) ('10 model)Engine overhaul (M/T: DENSO)7.3 L (1.93 US gal)
Engine overhaul (M/T: TRAD)7.2 L (1.90 US gal)
Engine overhaul (A/T: DENSO)7.2 L (1.90 US gal)
Engine overhaul (A/T: TRAD)7.1 L (1.88 US gal)
Coolant change (M/T: DENSO)6.1 L (1.61 US gal)
Coolant change (M/T: TRAD)6.0 L (1.59 US gal)
Coolant change (A/T: DENSO)6.0 L (1.59 US gal)
Coolant change (A/T: TRAD)5.9 L (1.56 US gal)
Coolant capacities (including engine, heater, hoses, and reservoir) ('11-12 models)Engine overhaul (M/T: DENSO)7.3 L (1.93 US gal)
Engine overhaul (M/T: TRAD)7.2 L (1.90 US gal)
Engine overhaul (A/T: DENSO)7.5 L (1.98 US gal)
Engine overhaul (A/T: TRAD)7.4 L (1.95 US gal)
Coolant change (M/T: DENSO)6.1 L (1.61 US gal)
Coolant change (M/T: TRAD)6.0 L (1.59 US gal)
Coolant change (A/T: DENSO)6.3 L (1.66 US gal)
Coolant change (A/T: TRAD)6.2 L (1.64 US gal)
Coolant type NOTE: If the vehicle is regularly driven in very low temperatures (under -31°F (-35°C)), a 60 % concentration of coolant should be usedHonda Long Life Antifreeze/Coolant Type 2
Coolant reservoirCoolant capacity0.68 L (0.180 US gal)
Radiator capOpening pressure93-123 kPa (0.95-1.25 kgf/cm 2 , 13.5-17.8 psi)
ThermostatOpening temperatureBegins to open169-176°F (76-80°C)
Fully open194°F (90°C)
Valve lift at fully open8.0 mm (0.315 in) min.
NOTE
If the vehicle is regularly driven in very low temperatures (under -31°F (-35°C)), a 60 % concentration of coolant should be used

COOLING SYSTEM SPECIFICATION

Fuel and Emissions

ItemMeasurementQualificationStandard or NewService Limit
Fuel pressure regulatorPressure with fuel pressure gauge connected330-380 kPa (3.4-3.9 kgf/cm 2 ,48-55 psi)
Fuel tankCapacity70 L (18.5 US gal)
Engine idleIdle speed without loadM/T in neutral780 ± 50 RPM
A/T in N or P800 ± 50 RPM
Idle speed with high electrical load (A/C switch on, temperature set to max cool, blower fan on high, rear window defogger on, and headlights on high beam)M/T in neutral780 ± 50 RPM
A/T in N or P800 ± 50 RPM

FUEL AND EMISSIONS SPECIFICATION

Clutch

ItemMeasurementQualificationStandard or NewService Limit
Clutch pedalHeight from floor174 mm (6.85 in)
Stroke130-140 mm (5.12-5.51 in)
Play10-18 mm (0.39-0.71 in)
Disengagement height from the floor79 mm (3.11 in)
FlywheelRunout on clutch mating surface0.05 mm (0.0020 in) max.0.15 mm (0.0059 in)
Clutch discRivet head depth1.15-1.75 mm (0.0453-0.0689 in)0.7 mm (0.028 in)
Thickness7.30-7.90 mm (0.2874-0.3110 in)6.0 mm (0.236 in)
Pressure plateWarpage0.03 mm (0.0012 in) max.0.15 mm (0.0059 in)
Evenness of the height of the diaphragm spring fingers0.6 mm (0.024 in) max.0.8 mm (0.031 in)

CLUTCH SPECIFICATION

Manual Transmission and M/T Differential

ItemMeasurementQualificationStandard or NewService Limit
Manual transmission fluidCapacity: use Honda MTFFluid change1.9 L (2.0 US qt)
Overhaul2.0 L (2.1 US qt)
MainshaftEnd play0.11-0.17 mm (0.0043-0.0067 in)Adjust
Diameter of bushing contact area20.80-20.85 mm (0.8189-0.8209 in)20.75 mm (0.8169 in)
Diameter of ball bearing contact area (clutch housing side)27.977-27.990 mm (1.10145-1.10197 in)27.92 mm (1.0992 in)
Diameter of needle bearing contact area38.984-39.000 mm (1.53480-1.53543 in)38.93 mm (1.5327 in)
Diameter of ball bearing contact area (transmission housing side)27.987-28.000 mm (1.10185-1.10236 in)27.93 mm (1.0996 in)
Diameter of 4th/5th gear distance collar contact area31.984-32.000 mm (1.25921-1.25984 in)31.93 mm (1.2571 in)
Runout0.02 mm (0.0008 in) max.0.05 mm (0.0020 in)
Mainshaft 3rd, 4th, 5th gearI.D.44.009-44.025 mm (1.73263-1.73326 in)44.08 mm (1.7354 in)
Clearance2nd-3rd0.06-0.16 mm (0.0024-0.0063 in)0.25 mm (0.0098 in)
End play (distance collar side)4th, 5th0.06-0.16 mm (0.0024-0.0063 in)0.25 mm (0.0098 in)
Thickness23.92-23.97 mm (0.9417-0.9437 in)23.80 mm (0.9370 in)
Mainshaft 4th/5th gear distance collarI.D.32.00-32.01 mm (1.2598-1.2602 in)32.02 mm (1.2606 in)
O.D.38.989-39.000 mm (1.53500-1.53543 in)38.94 mm (1.5331 in)
Overall length51.95-52.05 mm (2.0453-2.0492 in)
Length of needle bearing contact area4th, 5th24.03-24.08 mm (0.9461-0.9480 in)
MBS distance collarI.D.28.00-28.10 mm (1.1024-1.1063 in)28.12 mm (1.1071 in)
Length23.95-24.05 mm (0.9429-0.9468 in)
CountershaftDiameter of needle bearing contact area (clutch housing side)40.000-40.015 mm (1.57480-1.57539 in)39.95 mm (1.5728 in)
Diameter of ball bearing contact area (transmission housing side)30.020-30.033 mm (1.18189-1.18240 in)29.97 mm (1.1799 in)
Diameter of 1st gear distance collar contact area39.937-39.950 mm (1.57232-1.57283 in)39.88 mm (1.5701 in)
Runout0.02 mm (0.0008 in) max.0.05 mm (0.0020 in)
35 mm shim-to-bearing inner race clearance0.04-0.10 mm (0.0016-0.0039 in)Adjust
Countershaft 1st, 2nd gearI.D.52.010-52.029 mm (2.04763-2.04838 in)52.08 mm (2.0504 in)
Clearance2nd-3rd0.06-0.16 mm (0.0024-0.0063 in)0.25 mm (0.0098 in)
End play (distance collar side)1st0.06-0.16 mm (0.0024-0.0063 in)0.25 mm (0.0098 in)
Thickness1st22.92-22.97 mm (0.9024-0.9043 in)22.87 mm (0.9004 in)
2nd27.92-27.97 mm (1.0992-1.1012 in)27.87 mm (1.0972 in)
Countershaft 1st, 2nd gear distance collarI.D.39.95-39.96 mm (1.5728-1.5732 in)39.97 mm (1.5736 in)
O.D.46.989-47.000 mm (1.84996-1.85039 in)46.94 mm (1.8480 in)
Length1st23.03-23.08 mm (0.9067-0.9087 in)
2nd28.03-28.08 mm (1.1035-1.1055 in)
Reverse idler gearI.D.20.016-20.043 mm (0.78803-0.78909 in)20.90 mm (0.8228 in)
Gear-to-reverse gear shaft clearance0.036-0.084 mm (0.00142-0.00331 in)0.16 mm (0.0063 in)
Synchro ringRing-to-gear clearance (ring pushed against gear)0.70-1.49 mm (0.0276-0.0587 in)0.4 mm (0.016 in)
Double cone synchroOuter synchro ring-to-synchro cone clearance (ring pushed against gear)3rd gear0.46-0.97 mm (0.0181-0.0382 in)0.3 mm (0.012 in)
4th gear0.70-1.19 mm (0.0276-0.0469 in)0.3 mm (0.012 in)
Synchro cone-to-gear clearance (ring pushed against gear)3rd gear0.51-1.07 mm (0.0201-0.0421 in)0.3 mm (0.012 in)
4th gear0.50-1.04 mm (0.0197-0.0409 in)0.3 mm (0.012 in)
Outer synchro ring-to-gear clearance (ring pushed against gear)0.95-1.68 mm (0.0374-0.0661 in)0.6 mm (0.024 in)
Triple cone synchroOuter synchro ring-to-synchro cone clearance (ring pushed against gear)0.70-1.19 mm (0.0276-0.0469 in)0.3 mm (0.012 in)
Synchro cone-to-gear clearance (ring pushed against gear)0.50-1.04 mm (0.0197-0.0409 in)0.3 mm (0.012 in)
Outer synchro ring-to-gear clearance (ring pushed against gear)0.95-1.68 mm (0.0374-0.0661 in)0.6 mm (0.024 in)
Shift forkFinger thickness7.4-7.6 mm (0.291-0.299 in)
Fork-to-synchro sleeve clearance0.35-0.65 mm (0.0138-0.0256 in)1.0 mm (0.039 in)
Reverse shift forkFingerwidth13.4-13.7 mm (0.528-0.539 in)
Fork-to-reverse idler gear clearance0.20-0.59 mm (0.0079-0.0232 in)1.2 mm (0.047 in)
Detent ball springFree length1st/2nd, 3rd/4th, 5th22.1 mm (0.870 in)When worn or damaged
Steel ballBall size7.94 mm (0.3126 in)When worn or damaged
Shift armI.D.13.973-14.000 mm (0.55012-0.55118 in)
Finger width16.9-17.0 mm (0.665-0.669 in)
Shift arm-to-shift fork clearance0.2-0.5 mm (0.008-0.020 in)0.6 mm (0.024 in)
Select leverFingerwidth14.85-14.95 mm (0.5846-0.5886 in)
Change leverShaft-to-select lever clearance0.05-0.25 mm (0.0020-0.0098 in)0.50 mm (0.0197 in)
Groove width15.00-15.10 mm (0.5906-0.5945 in)
Shaft-to-shift arm clearance0.013-0.070 mm (0.00051-0.00276 in)0.1 mm (0.004 in)
M/T differential carrierBacklash0.05-0.15 mm (0.0020-0.0059 in)
M/T differential80 mm shim 80 mm shim-to-bearing outer race clearance in transmission housing0-0.10 mm (0-0.0039 in)Adjust

MANUAL TRANSMISSION AND M/T DIFFERENTIAL SPECIFICATION

Automatic Transmission and A/T Differential

ItemMeasurementQualificationStandard or NewService Limit
Automatic transmission fluidCapacity: use Honda ATF DW-1 (without ATF warmer)Fluid change2.5 L (2.6 US qt)
Overhaul6.5 L (6.9 US qt)
Capacity: use Honda ATF DW-1 (with ATF warmer)Fluid change2.5 L (2.6 US qt)
Overhaul6.3 L (6.7 US qt)
ATF pressureLine pressureAt 2,000 RPM in N or P927-986 kPa (9.45-10.05 kgf/cm 2 , 134.4-142.9 psi)878 kPa (8.95 kgf/cm 2 , 127.3 psi)
1st clutch pressureAt 2,000 RPM in 1917-995 kPa (9.35-10.15 kgf/cm 2 , 133.0-144.4 psi)868 kPa (8.85 kgf/cm 2 , 125.9 psi)
2nd clutch pressureAt 2,000 RPM in 2917-995 kPa (9.35-10.15 kgf/cm 2 , 133.0-144.4 psi)868 kPa (8.85 kgf/cm 2 , 125.9 psi)
3rd clutch pressureAt 2,000 RPM in 3rd gear in D917-995 kPa (9.35-10.15 kgf/cm 2 , 133.0-144.4 psi)868 kPa (8.85 kgf/cm 2 , 125.9 psi)
4th clutch pressureAt 2,000 RPM in 4th gear in D917-995 kPa (9.35-10.15 kgf/cm 2 , 133.0-144.4 psi)868 kPa (8.85 kgf/cm 2 , 125.9 psi)
5th clutch pressureAt 2,000 RPM in 5th gear in D917-995 kPa (9.35-10.15 kgf/cm 2 , 133.0-144.4 psi)868 kPa (8.85 kgf/cm 2 , 125.9 psi)
Torque converterStall speed Check with vehicle on level ground2,100 RPM
Service limit1,950-2,250 RPM
ClutchClearance between clutch end-plate and top disc1st1.38-1.58 mm (0.0543-0.0622 in)
2nd1.14-1.34 mm (0.0449-0.0528 in)
3rd1.23-1.43 mm (0.0484-0.0563 in)
4th, 5th0.93-1.13 mm (0.0366-0.0445 in)
Clutch return spring free length1st, 2nd, 3rd45.1 mm (1.776 in)43.1 mm (1.697 in)
4th, 5th33.5 mm (1.319 in)31.5 mm (1.240 in)
Clutch disc thickness1.94 mm (0.0764 in)
Clutch plate thickness1st, 3rd1.6 mm (0.063 in)When discolored
2nd, 4th, 5th2.0 mm (0.079 in)When discolored
Clutch wave-plate phase difference1st < 2PLCS >0.15-0.25 mm (0.0059-0.0098 in)0.13 mm (0.0051 in)
2nd, 3rd, 4th, 5th < 2PLCS >0.10-0.20 mm (0.0039-0.0079 in)0.08 mm (0.0031 in)
1st clutch end-plate thicknessMark 12.6 mm (0.102 in)When discolored
Mark 22.7 mm (0.106 in)When discolored
Mark 32.8 mm (0.110 in)When discolored
Mark 42.9 mm (0.114 in)When discolored
Mark 53.0 mm (0.118 in)When discolored
Mark 63.1 mm (0.122 in)When discolored
Mark 73.2 mm (0.126 in)When discolored
Mark 83.3 mm (0.130 in)When discolored
Mark 93.4 mm (0.134 in)When discolored
2nd clutch end-plate thicknessMark 12.6 mm (0.102 in)When discolored
Mark 22.7 mm (0.106 in)When discolored
Mark 32.8 mm (0.110 in)When discolored
Mark 42.9 mm (0.114 in)When discolored
Mark 53.0 mm (0.118 in)When discolored
Mark 63.1 mm (0.122 in)When discolored
Mark 73.2 mm (0.126 in)When discolored
Mark 102.4 mm (0.094 in)When discolored
Mark 112.5 mm (0.098 in)When discolored
3rd, 4th, and 5th clutch end-plate thicknessMark 12.1 mm (0.083 in)When discolored
Mark 22.2 mm (0.087 in)When discolored
Mark 32.3 mm (0.091 in)When discolored
Mark 42.4 mm (0.094 in)When discolored
Mark 52.5 mm (0.098 in)When discolored
Mark 62.6 mm (0.102 in)When discolored
Mark 72.7 mm (0.106 in)When discolored
Mark 82.8 mm (0.110 in)When discolored
Mark 92.9 mm (0.114 in)When discolored
MainshaftDiameter of needle bearing contact areaAt stator shaft22.984-23.000 mm (0.90488-0.90551 in)When worn or damaged
At 5th gear51.975-51.991 mm (2.04626-2.04689 in)When worn or damaged
At 4th gear collar33.975-33.991 mm (1.33760-1.33823 in)When worn or damaged
I.D. of gears4th gear40.000-40.016 mm (1.57480-1.57543 in)When worn or damaged
5th gear57.000-57.019 mm (2.24409-2.24484 in)When worn or damaged
Axial clearance of gears4th gear0.10-0.22 mm (0.0039-0.0087 in)
5th gear0.04-0.10 mm (0.0016-0.0039 in)
Thrust washer thickness (41 x68 mm)No. 14.450 mm (0.17520 in)When worn or damaged
No. 24.475 mm (0.17618 in)When worn or damaged
No. 34.500 mm (0.17717 in)When worn or damaged
No. 44.525 mm (0.17815 in)When worn or damaged
No. 54.550 mm (0.17913 in)When worn or damaged
No. 64.575 mm (0.18012 in)When worn or damaged
No. 74.600 mm (0.18110 in)When worn or damaged
No. 84.625 mm (0.18209 in)When worn or damaged
No. 94.650 mm (0.18307 in)When worn or damaged
No. 104.675 mm (0.18405 in)When worn or damaged
No. 114.700 mm (0.18504 in)When worn or damaged
No. 124.725 mm (0.18602 in)When worn or damaged
No. 134.750 mm (0.18701 in)When worn or damaged
No. 144.775 mm (0.18799 in)When worn or damaged
No. 154.800 mm (0.18898 in)When worn or damaged
4th gear collar length66.3-66.4 mm (2.610-2.614 in)
Length of 4th gear collar flange from end19.15-19.30 mm (0.7539-0.7598 in)When worn or damaged
Sealing ring thickness1.91-1.97 mm (0.0752-0.0776 in)1.86 mm (0.0732 in)
Sealing ring groove width2.025-2.060 mm (0.07972-0.08110 in)2.080 mm (0.08189 in)
Feed pipe bushing I.D.8.000-8.015 mm (0.31496-0.31555 in)8.030 mm (0.31614 in)
Clutch feed pipe P.P.7.97-7.98 mm (0.3138-0.3142 in)7.95 mm (0.3130 in)
CountershaftDiameter of needle bearing contact areaAt torque converter housing36.005-36.015 mm (1.41752-1.41791 in)When worn or damaged
At 4th gear34.982-34.998 mm (1.37724-1.37787 in)When worn or damaged
At reverse gear39.979-40.000 mm (1.57397-1.57480 in)When worn or damaged
I.D. of gears4th gear41.000-41.016 mm (1.61417-1.61480 in)When worn or damaged
Reverse gear46.000-46.016 mm (1.81102-1.81165 in)When worn or damaged
Axial clearance of gears4th gear0.04-0.12 mm (0.0016-0.0047 in)
5th gear0-0.48 mm (0-0.0189 in)
Reverse gear0.10-0.25 mm (0.0039-0.0098 in)
Collar, 35 x 47 x 7.8 mm thickness7.8 mm (0.307 in)
Collar, 37 x 41 x 54.3 mm length54.25-54.30 mm (2.1358-2.1378 in)
Reverse selector hub width25.45-25.65 mm (1.0020-1.0098 in)
Reverse selector hub O.D.55.87-55.90 mm (2.1996-2.2008 in)When worn or damaged
Secondary shaftDiameter of needle bearing contact areaAt 1st gear39.986-39.999 mm (1.57425-1.57476 in)When worn or damaged
At 2nd gear39.986-39.999 mm (1.57425-1.57476 in)When worn or damaged
At 3rd gear collar36.975-36.991 mm (1.45571-1.45634 in)When worn or damaged
I.D. of gears1st gear47.000-47.016 mm (1.85039-1.85102 in)When worn or damaged
2nd gear46.000-46.016 mm (1.81102-1.81165 in)When worn or damaged
3rd gear43.000-43.016 mm (1.69291-1.69354 in)When worn or damaged
Axial clearance of gears1st gear0.04-0.12 mm (0.0016-0.0047 in)
2nd gear0.04-0.12 mm (0.0016-0.0047 in)
3rd gear0.10-0.22 mm (0.0039-0.0087 in)
Thrust washer thickness (37 x 58 mm)No. 13.900 mm (0.15354 in)When worn or damaged
No. 23.925 mm (0.15453 in)When worn or damaged
No. 33.950 mm (0.15551 in)When worn or damaged
No. 43.975 mm (0.15650 in)When worn or damaged
No. 54.000 mm (0.15748 in)When worn or damaged
No. 64.025 mm (0.15846 in)When worn or damaged
No. 74.050 mm (0.15945 in)When worn or damaged
No. 84.075 mm (0.16043 in)When worn or damaged
No. 94.100 mm (0.16142 in)When worn or damaged
No. 104.125 mm (0.16240 in)When worn or damaged
No. 114.150 mm (0.16339 in)When worn or damaged
No. 124.175 mm (0.16437 in)When worn or damaged
No. 134.200 mm (0.16535 in)When worn or damaged
No. 144.225 mm (0.16634 in)When worn or damaged
No. 154.250 mm (0.16732 in)When worn or damaged
No. 164.275 mm (0.16831 in)When worn or damaged
No. 174.300 mm (0.16929 in)When worn or damaged
No. 184.325 mm (0.17028 in)When worn or damaged
No. 194.350 mm (0.17126 in)When worn or damaged
No. 204.375 mm (0.17224 in)When worn or damaged
Thrust washer thickness (40 x 51.5 mm)No. 14.80 mm (0.1890 in)When worn or damaged
No. 24.85 mm (0.1909 in)When worn or damaged
No. 34.90 mm (0.1929 in)When worn or damaged
No. 44.95 mm (0.1949 in)When worn or damaged
No. 55.00 mm (0.1969 in)When worn or damaged
No. 65.05 mm (0.1988 in)When worn or damaged
3rd gear collar length43.9-44.0 mm (1.728-1.732 in)
Length of 3rd gear collar flange from end5.25-5.40 mm (0.2067-0.2126 in)When worn or damaged
Sealing ring thickness1.91-1.97 mm (0.0752-0.0776 in)1.86 mm (0.0732 in)
Sealing ring groove width2.025-2.060 mm (0.07972-0.08110 in)2.080 mm (0.08189 in)
Feed pipe O.D.1st clutch6.97-6.98 mm (0.2744-0.2748 in)6.95 mm (0.2736 in)
3rd clutch11.47-11.48 mm (0.4516-0.4520 in)11.45 mm (0.4508 in)
Feed pipe bushing I.D.1st clutch7.018-7.030 mm (0.27630-0.27677 in)7.045 mm (0.27736 in)
3rd clutch11.500-11.518 mm (0.45276-0.45346 in)11.530 mm (0.45394 in)
ATF guide collar of sealing ring contact I.D.29.000-29.021 mm (1.14173-1.14256 in)29.05 mm (1.1437 in)
Idler gear shaftDiameter of needle bearing contact areaEnd cover side32.003-32.013 mm (1.25996-1.26035 in)When worn or damaged
Cotter thickness1.39-1.42 mm (0.0547-0.0559 in)
Reverse idler gearReverse idler gear shaft diameter at needle bearing contact area14.99-15.00 mm (0.5902-0.5906 in)When worn or damaged
I.D.20.007-20.020 mm (0.78768-0.78819 in)When worn or damaged
I.D. of transmission housing at reverse idler gear shaft contact area14.800-14.818 mm (0.58268-0.58338 in)
I.D. of reverse idler gear shaft holder14.800-14.824 mm (0.58268-0.58362 in)When worn or damaged
ATF pumpATF pump thrust clearance0.03-0.06 mm (0.0012-0.0024 in)0.07 mm (0.0028 in)
Clearance between ATF pump gear and main valve bodyDrive gear0.210-0.265 mm (0.00827-0.01043 in)
Driven gear0.070-0.125 mm (0.00276-0.00492 in)
ATF pump driven gear I.D.14.016-14.034 mm (0.55181-0.55252 in)When worn or damaged
ATF pump driven gear shaft O.D.13.980-13.990 mm (0.55039-0.55079 in)When worn or damaged
Stator shaftI.D. at needle bearing contact areaTorque converter side27.000-27.021 mm (1.06299-1.06382 in)When worn or damaged
ATF pump side29.000-29.021 mm (1.14173-1.14256 in)
I.D. at mainshaft sealing ring contact area29.000-29.021 mm (1.14173-1.14256 in)29.05 mm (1.1437 in)
Reverse shift forkFork finger thickness5.90-6.00 mm (0.2323-0.2362 in)5.40 mm (0.2126 in)
Park gear and pawlWhen worn or damaged
Servo bodyShift fork shaft bore I.D.14.000-14.010 mm (0.55118-0.55157 in)
Shift fork shaft valve bore I.D.37.000-37.039 mm (1.45669-1.45823 in)37.045 mm (1.45846 in)
Regulator valve bodyMainshaft sealing ring contact I.D.29.000-29.021 mm (1.14173-1.14256 in)29.05 mm (1.1437 in)
Main valve body springShift valve A springWire diameter0.8 mm (0.031 in)
O.D.5.6 mm (0.220 in)
Free length28.1 mm (1.106 in)
No. of coil15.9
Shift valve B springWire diameter0.8 mm (0.031 in)
O.D.5.6 mm (0.220 in)
Free length28.1 mm (1.106 in)
No. of coil15.9
Shift valve C springWire diameter0.8 mm (0.031 in)
O.D.5.6 mm (0.220 in)
Free length28.1 mm (1.106 in)
No. of coil15.9
Shift valve E springWire diameter0.8 mm (0.031 in)
O.D.5.6 mm (0.220 in)
Free length28.1 mm (1.106 in)
No. of coil15.9
Relief valve springWire diameter1.0 mm (0.039 in)
O.D.9.6 mm (0.378 in)
Free length34.1 mm (1.343 in)
No. of coil10.2
Lock-up control valve springWire diameter0.65 mm (0.0256 in)
O.D.7.1 mm (0.280 in)
Free length23.1 mm (0.909 in)
No. of coil12.7
Cooler check valve springWire diameter0.85 mm (0.0335 in)
O.D.6.6 mm (0.260 in)
Free length27.0 mm (1.063 in)
No. of coil11.3
Servo control valve springWire diameter0.7 mm (0.028 in)
O.D.6.6 mm (0.260 in)
Free length35.7 mm (1.406 in)
No. of coil17.2
Regulator valve body spring1st accumulator spring AWire diameter2.4 mm (0.094 in)
O.D.18.6 mm (0.732 in)
Free length49.0 mm (1.929 in)
No. of coil7.1
1st accumulator spring BWire diameter2.3 mm (0.091 in)
O.D.12.2 mm (0.480 in)
Free length31.5 mm (1.240 in)
No. of coil6.6
3rd accumulator springWire diameter2.5 mm (0.098 in)
O.D.14.6 mm (0.575 in)
Free length29.4 mm (1.157 in)
No. of coil4.9
Regulator valve spring AWire diameter1.85 mm (0.0728 in)
O.D.14.7 mm (0.579 in)
Free length83.0 mm (3.268 in)
No. of coil14.9
Regulator valve spring BWire diameter1.6 mm (0.063 in)
O.D.9.2 mm (0.362 in)
Free length44.0 mm (1.732 in)
No. of coil12.5
Stator reaction springWire diameter4.5 mm (0.177 in)
O.D.35.4 mm (1.394 in)
Free length30.3 mm (1.193 in)
No. of coil1.92
Lock-up shift valve springWire diameter1.0 mm (0.039 in)
O.D.6.6 mm (0.260 in)
Free length35.5 mm (1.398 in)
No. of coil18.2
Torque converter check valve springWire diameter1.2 mm (0.047 in)
O.D.8.6 mm (0.339 in)
Free length33.8 mm (1.331 in)
No. of coil12.2
Servo body spring2nd accumulator spring AWire diameter2.1 mm (0.083 in)
O.D.16.6 mm (0.654 in)
Free length48.7 mm (1.917 in)
No. of coil8.4
2nd accumulator spring BWire diameter2.1 mm (0.083 in)
O.D.10.8 mm (0.425 in)
Free length34.0 mm (1.339 in)
No. of coil8.2
4th accumulator spring AWire diameter2.4 mm (0.094 in)
O.D.18.6 mm (0.732 in)
Free length49.0 mm (1.929 in)
No. of coil7.1
4th accumulator spring BWire diameter2.3 mm (0.091 in)
O.D.12.2 mm (0.480 in)
Free length31.5 mm (1.240 in)
No. of coil6.6
5th accumulator springWire diameter2.5 mm (0.098 in)
O.D.14.6 mm (0.575 in)
Free length29.9 mm (1.177 in)
No. of coil4.9
Shift valve D springWire diameter0.8 mm (0.031 in)
O.D.5.6 mm (0.220 in)
Free length28.1 mm (1.106 in)
No. of coil15.9
A/T differential carrierPinion shaft contact area I.D.18.000-18.025 mm (0.70866-0.70964 in)
Driveshaft contact area I.D.28.021-28.051 mm (1.10319-1.10437 in)
Clearance between carrier and pinion shaft0.013-0.054 mm (0.00051-0.00213 in)0.1 mm (0.004 in)
Clearance between carrier and driveshaft0.071-0.117 mm (0.00280-0.00461 in)0.12 mm (0.0047 in)
Carrier bearing starting torque (preload)For new bearing2.7-3.9 N.m (0.28-0.40 kgf.m, 2.0-2.9 lbf.ft)Adjust
For reused bearing2.5-3.6 N.m (0.25-0.37 kgf.m, 1.8-2.7 lbf.ft)Adjust
Final driven gear backlash0.086-0.142 mm (0.00339-0.00559 in)0.2 mm (0.008 in)
A/T differential pinion gearBacklash0.05-0.15 mm (0.0020-0.0059 in)
I.D.18.042-18.066 mm (0.71031-0.71126 in)
Clearance between pinion gear and pinion shaft0.055-0.095 mm (0.00217-0.00374 in)0.12 mm (0.0047 in)

AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL SPECIFICATION

Steering

ItemMeasurementQualificationStandard or NewService Limit
Steering wheelRotational play measured at outside edge0-10 mm (0-0.39 in)
Initial turning load measured at outside edge with engine running29 N (3.0 kgf, 6.6 lbf)
GearboxAngle of rack guide screw loosened from locked position15±5°
PumpOutput pressure with shut-off valve closed8,140-8,830 kPa (83-90 kgf/cm 2 , 1,180-1,280 psi)
Power steering fluidCapacity: use Honda power steering fluidSystem capacity1.05 L (1.11 US qt)
Reservoir capacity0.32 L (0.34 US qt)

STEERING SPECIFICATION

Suspension

ItemMeasurementQualificationStandard or NewService Limit
Wheel alignmentCamberFront0°00' +30' -45'
Rear1°00' +30' -45'
CasterFront (4-door)3°48' +0°25' -1°05'
Front (2-door)3°47' +0°25' -1°05'
Total toe-inFront0±2 mm (0±0.08 in)
Rear2±2 mm (0.08±0.08 in)
Front wheel turning angleInward39°00' ±2°
Outward (reference)31°50'
WheelAluminum wheel runoutAxial0-0.7 mm (0-0.028 in)2.0 mm (0.079 in)
Radial0-0.7 mm (0-0.028 in)1.5 mm (0.059 in)
Steel wheel runoutAxial0-1.0 mm (0-0.039 in)2.0 mm (0.079 in)
Radial0-1.0 mm (0-0.039 in)1.5 mm (0.059 in)
Wheel bearingEnd playFront0-0.05 mm (0-0.0020 in)
Rear0-0.05 mm (0-0.0020 in)

SUSPENSION SPECIFICATION

Brakes

ItemMeasurementQualificationStandard or NewService Limit
Parking brakeNumber of clicks when lever pulled with 196 N (20.0 kgf, 44.1 lbf) of force7 to 9 clicks
Brake pedalHeight from floorM/T156 mm (6.14 in)
A/T155 mm (6.10 in)
Free play1-5 mm (0.04-0.20 in)
Brake discThicknessFront (NISSIN)27.9-28.1 mm (1.098-1.106 in)26.0 mm (1.024 in)
Front (AKEBONO)22.9-23.1 mm (0.902-0.909 in)21.0 mm (0.827 in)
Rear8.9-9.1 mm (0.350-0.358 in)8.0 mm (0.315 in)
Runout0.04 mm (0.0016 in)
Parallelism0.015 mm (0.00059 in)
Brake padThicknessFront (NISSIN)10.5-11.2 mm (0.413-0.441 in)1.6 mm (0.063 in)
Front (AKEBONO)10.5-10.8 mm (0.413-0.425 in)1.6 mm (0.063 in)
Rear8.3-9.0 mm (0.327-0.354 in)1.0 mm (0.039 in)

BRAKES SPECIFICATION

Air Conditioning

ItemMeasurementQualificationStandard or NewService Limit
RefrigerantTypeHFC-134a(R-134a)
Capacity of system400-450 g (14.1-15.9 oz)
Refrigerant oilTypeDENSO ND-OIL 8 (P/N 38897-PR7-A01AH)
Capacity of componentsCondenser40 mL (1 1/3 fl.oz)
Evaporator40 mL (1 1/3 fl.oz)
Each line and hose10 mL (1/3 fl.oz)
Receiver/dryer10 mL (1/3 fl.oz)
Compressor70-82 mL (2 3/8-2 7/9 fl.oz)
CompressorField coil resistanceAt 68°F (20°C)3.9-4.3 ohms
Pulley-to-pressure plate clearance0.35-0.60 mm (0.0138-0.0236 in)

AIR CONDITIONING SPECIFICATION

LocationItemRemarkTorque
Starting systemStarter bolt (10 mm)44 N.m (4.5 kgf.m, 33 lbf.ft)
Starter bolt (12 mm)64 N.m (6.5 kgf.m, 47 lbf.ft)
Starter harness clamp nut9 N.m (0.9 kgf.m, 7 lbf.ft)
Ignition systemSpark plugs18 N.m (1.8 kgf.m, 13 lbf.ft)
Charging systemAlternator bolt (8 mm)22 N.m (2.2 kgf.m, 16 lbf.ft)
Alternator bolt (10 mm)44 N.m (4.5 kgf.m, 33 lbf.ft)
Alternator cable nut8 N.m (0.8 kgf.m, 6 lbf.ft)
Drive belt auto-tensioner bolt22 N.m (2.2 kgf.m, 16 lbf.ft)
Drive belt auto-tensioner nut22 N.m (2.2 kgf.m, 16 lbf.ft)
Drive belt auto-tensioner pulley bolt56 N.m (5.7 kgf.m, 41 lbf.ft)

ENGINE ELECTRICAL TORQUE SPECIFICATION

Engine Mechanical

LocationItemRemarkTorque
Engine assemblyFront engine mount bracket boltsUse new bolts64 N.m (6.5 kgf.m, 47 lbf.ft)
Front engine mount bolt (10 mm) Qty 1Use new bolt54 N.m (5.5 kgf.m, 40 lbf.ft)
Front engine mount bolts (10 mm) Qty 4Use new bolts64 N.m (6.5 kgf.m, 47 lbf.ft)
Front engine mount stop nutsUse new nuts78 N.m (8.0 kgf.m, 58 lbf.ft)
A/T model: Rear engine mount base bolt (12 mm) Qty 1Use new bolt54 N.m (5.5 kgf.m, 40 lbf.ft)
A/T model: Rear engine mount base bolts (12 mm) Qty 254 N.m (5.5 kgf.m, 40 lbf.ft)
Rear engine mount bracket boltsUse new bolts88 N.m (9.0 kgf.m, 65 lbf.ft)
M/T model: Rear engine mount bolts *2Use new bolts78 N.m (8.0 kgf.m, 58 lbf.ft)
A/T model: Rear engine mount bolts (10 mm) *2Use new bolts54 N.m (5.5 kgf.m, 40 lbf.ft)
A/T model: Rear engine mount bolt (12 mm) *2Use new bolt78 N.m (8.0 kgf.m, 58 lbf.ft)
Side engine mount bracket bolts (10 mm) Qty 344 N.m (4.5 kgf.m, 33 lbf.ft)
Side engine mount bracket bolts (10 mm) Qty 2 *2Use new bolts54 N.m (5.5 kgf.m, 40 lbf.ft)
Side engine mount bolt *264 N.m (6.5 kgf.m, 47 lbf.ft)
Upper transmission mount bracket boltsUse new bolts59 N.m (6.0 kgf.m, 43 lbf.ft)
Upper transmission mount boltsUse new bolts54 N.m (5.5 kgf.m, 40 lbf.ft)
Lower transmission mount boltsUse new bolts54 N.m (5.5 kgf.m, 40 lbf.ft)
Engine lubricationOil pressure switchUse new O-ring Apply liquid gasket18 N.m (1.8 kgf.m, 13 lbf.ft)
Oil pan drain boltUse new washer39 N.m (4.0 kgf.m, 29 lbf.ft)
Oil filter12 N.m (1.2 kgf.m, 9 lbf.ft)
Oil filter baseUse new O-rings22 N.m (2.2 kgf.m, 16 lbf.ft)
Oil filter feed pipeUse oil on threads35 N.m (3.6 kgf.m, 26 lbf.ft)
Engine oil gallery cap boltUse new O-ring41 N.m (4.2 kgf.m, 30 lbf.ft)
Intake manifold and exhaust systemIntake manifold bolts *122 N.m (2.2 kgf.m, 16 lbf.ft)
Intake manifold nuts *122 N.m (2.2 kgf.m, 16 lbf.ft)
Injector base bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Injector base nuts22 N.m (2.2 kgf.m, 16 lbf.ft)
Flexible joint bolts *122 N.m (2.2 kgf.m, 16 lbf.ft)
Exhaust pipe A self-locking nuts *2Use new nuts33 N.m (3.4 kgf.m, 25 lbf.ft)
Muffler self-locking nutsUse new nuts33 N.m (3.4 kgf.m, 25 lbf.ft)

ENGINE MECHANICAL TORQUE SPECIFICATION

Engine Cooling

LocationItemRemarkTorque
Cooling systemWater outlet bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Water outlet nuts22 N.m (2.2 kgf.m, 16 lbf.ft)

ENGINE COOLING TORQUE SPECIFICATION

Fuel Emissions

LocationItemRemarkTorque
Fuel and emissionsA/F sensor44 N.m (4.5 kgf.m, 33 lbf.ft)
Fuel pulsation damper (PZEV model) *2Use new gasket22 N.m (2.2 kgf.m, 16 lbf.ft)
Fuel tank locknut *2Use new locknut, locknut plate, and base gasket70 N.m (7.1 kgf.m, 51 lbf.ft)
Fuel tank support straps bolts38 N.m (3.9 kgf.m, 28 lbf.ft)
Knock sensor31 N.m (3.2 kgf.m, 23 lbf.ft)
PCV valveUse new washer45 N.m (4.5 kgf.m, 33 lbf.ft)
Rocker arm oil pressure switch (all models except PZEV)Use new O-ring22 N.m (2.2 kgf.m, 16 lbf.ft)
Rocker arm oil pressure switch A (PZEV model)Use new O-ring22 N.m (2.2 kgf.m, 16 lbf.ft)
Rocker arm oil pressure switch B (PZEV model)Use new O-ring22 N.m (2.2 kgf.m, 16 lbf.ft)
Secondary HO2S44 N.m (4.5 kgf.m, 33 lbf.ft)
Throttle body boltsUse new gasket22 N.m (2.2 kgf.m, 16 lbf.ft)
Under-floor TWC self locking nutsUse new gaskets and nuts33 N.m (3.4 kgf.m, 25 lbf.ft)
Warm up TWC bracket bolts44 N.m (4.5 kgf.m, 33 lbf.ft)
Warm up TWC upper self locking nutsUse new gasket and nuts31 N.m (3.2 kgf.m, 23 lbf.ft)

FUEL EMISSIONS TORQUE SPECIFICATION

LocationItemRemarkTorque
ClutchClutch pushrod locknut17 N.m (1.7 kgf.m, 12 lbf.ft)
Clutch pedal position switch locknut9.8 N.m (1.0 kgf.m, 7.2 lbf.ft)
Clutch interlock switch locknut9.8 N.m (1.0 kgf.m, 7.2 lbf.ft)
Clutch pedal bolt22 N.m (2.2 kgf.m, 16 lbf.ft)
Master cylinder nuts13 N.m (1.3 kgf.m, 9.4 lbf.ft)
Slave cylinder bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Flywheel bolts123 N.m (12.5 kgf.m, 90 lbf.ft)
Pressure plate bolts *225 N.m (2.6 kgf.m, 19 lbf.ft)
Release fork bolt29 N.m (3.0 kgf.m, 22 lbf.ft)

CLUTCH TORQUE SPECIFICATION

Manual Transmission

LocationItemRemarkTorque
Manual transmissionMTF drain plugUse new sealing washer39 N.m (4.0 kgf.m, 29 lbf.ft)
MTF filler plugUse new sealing washer44 N.m (4.5 kgf.m, 33 lbf.ft)
Back-up light switchUse liquid gasket on threads29 N.m (3.0 kgf.m, 22 lbf.ft)
Upper transmission bolts64 N.m (6.5 kgf.m, 47 lbf.ft)
Lower transmission bolts (10 mm)44 N.m (4.5 kgf.m, 33 lbf.ft)
Lower transmission bolts (12 mm)64 N.m (6.5 kgf.m, 47 lbf.ft)
Shift lever housing bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Shift cable bracket bolts27 N.m (2.8 kgf.m, 20 lbf.ft)

MANUAL TRANSMISSION TORQUE SPECIFICATION

Note. Refer to the appropriate Service Information for the precautions and complete procedures. Refer to the appropriate Service Information for the bolts/nuts not indicated here. *1: Parts to be tightened in a particular order. *2: Follow the Service Information closely for torque, sequence, and special steps.

Automatic Transmission

LocationItemRemarkTorque
Automatic transmissionATF drain plugUse new sealing washer49 N.m (5.0 kgf.m, 36 lbf.ft)
Clutch pressure inspection port sealing boltsUse new sealing washers18 N.m (1.8 kgf.m, 13 lbf.ft)
Drive plate bolts *274 N.m (7.5 kgf.m, 54 lbf.ft)
Transmission fluid pressure switchesUse new sealing washers20 N.m (2.0 kgf.m, 14 lbf.ft)
Transmission housing bolts (10 mm)44 N.m (4.5 kgf.m, 33 lbf.ft)
Transmission housing bolts (12 mm)64 N.m (6.5 kgf.m, 47 lbf.ft)
Intermediate shaft bolts39 N.m (4.0 kgf.m, 29 lbf.ft)
Exhaust pipe A bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Steering gearbox bolts74 N.m (7.5 kgf.m, 54 lbf.ft)
Steering gearbox stiffener bolts59 N.m (6.0 kgf.m, 43 lbf.ft)
Steering gearbox bracket bolts38 N.m (3.9 kgf.m, 28 lbf.ft)
Strut brace nuts22 N.m (2.2 kgf.m, 16 lbf.ft)
Shift lever assembly bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Shift lever bracket bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Shift cable nut22 N.m (2.2 kgf.m, 16 lbf.ft)

AUTOMATIC TRANSMISSION TORQUE SPECIFICATION

Driveline/Axle

LocationItemRemarkTorque
Driveline/axleDriveshaft spindle nutUse oil on the seating surface Use new nut329 N.m (33.5 kgf.m, 242 lbf.ft)
Intermediate shaft dowel bolts39 N.m (4.0 kgf.m, 29 lbf.ft)
Intermediate shaft flange bolt39 N.m (4.0 kgf.m, 29 lbf.ft)

DRIVELINE/AXLE TORQUE SPECIFICATION

LocationItemRemarkTorque
SteeringSteering wheel bolt39 N.m (4.0 kgf.m, 29 lbf.ft)
Steering joint bolts28 N.m (2.9 kgf.m, 21 lbf.ft)
Steering column bolts *116 N.m (1.6 kgf.m, 12 lbf.ft)
Steering column nuts *116 N.m (1.6 kgf.m, 12 lbf.ft)
Steering pump bolts44 N.m (4.5 kgf.m, 33 lbf.ft)
Steering gearbox bolts *1Use new bolts74 N.m (7.5 kgf.m, 54 lbf.ft)
Steering gearbox stiffener bolts *159 N.m (6.0 kgf.m, 43 lbf.ft)
Steering gearbox cushion bracket bolts *138 N.m (3.9 kgf.m, 28 lbf.ft)
Tie-rod end ball joint nuts54 N.m (5.5 kgf.m, 40 lbf.ft)
Tie-rod end locking nuts44 N.m (4.5 kgf.m, 33 lbf.ft)

STEERING TORQUE SPECIFICATION

LocationItemRemarkTorque
Front suspensionWheel nuts108 N.m (11.0 kgf.m, 80 lbf.ft)
Upper arm castle nut44-52 N.m (4.5-5.3 kgf.m, 33-38 lbf.ft)
Upper arm boltsUse new bolts31 N.m (3.2 kgf.m, 23 lbf.ft)
Knuckle ball joint castle nut78-88 N.m (8.0-9.0 kgf.m, 58-65 lbf.ft)
Lower arm bolt (12mm)Use new bolt64 N.m (6.5 kgf.m, 47 lbf.ft)
Lower arm bolt (14mm)Use new bolt88 N.m (9.0 kgf.m, 65 lbf.ft)
Stabilizer bar bolts44 N.m (4.5 kgf.m, 33 lbf.ft)
Stabilizer link nutUse new nut39 N.m (4.0 kgf.m, 29 lbf.ft)
Stabilizer link self-locking nutUse new nut38 N.m (3.9 kgf.m, 28 lbf.ft)
Damper nutsUse new nuts55 N.m (5.6 kgf.m, 41 lbf.ft)
Damper pinch bolt49 N.m (5.0 kgf.m, 36 lbf.ft)
Damper fork bolt/nutUse new bolt/nut64 N.m (6.5 kgf.m, 47 lbf.ft)
Damper self-locking nutUse new nut29 N.m (3.0 kgf.m, 22 lbf.ft)
Rear suspensionWheel nuts108 N.m (11.0 kgf.m, 80 lbf.ft)
Upper arm castle nutUse new nut69-78 N.m (7.0-8.0 kgf.m, 51-58 lbf.ft)
Upper arm boltsUse new bolts59 N.m (6.0 kgf.m, 43 lbf.ft)
Lower arm A boltsUse new bolts59 N.m (6.0 kgf.m, 43 lbf.ft)
Control arm self-locking nutUse new nut59 N.m (6.0 kgf.m, 43 lbf.ft)
Control arm self-locking nut/adjusting boltUse new nut57 N.m (5.8 kgf.m, 42 lbf.ft)
Lower arm B boltsUse new bolts59 N.m (6.0 kgf.m, 43 lbf.ft)
Stabilizer bar bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Stabilizer link nutUse new nut44 N.m (4.5 kgf.m, 33 lbf.ft)
Stabilizer link self-locking nutUse new nut38 N.m (3.9 kgf.m, 28 lbf.ft)
Damper nutsUse new nuts55 N.m (5.6 kgf.m, 41 lbf.ft)
Damper lower boltUse new bolt64 N.m (6.5 kgf.m, 47 lbf.ft)
Damper self-locking nutUse new nut29 N.m (3.0 kgf.m, 22 lbf.ft)

SUSPENSION TORQUE SPECIFICATION

LocationItemRemarkTorque
Conventional brakeFront brake caliper bolts (NISSIN)50 N.m (5.1 kgf.m, 37 lbf.ft)
Front brake caliper bolts (AKEBONO)34 N.m (3.4 kgf.m, 25 lbf.ft)
Front brake caliper bracket bolts108 N.m (11.0 kgf.m, 80 lbf.ft)
Front brake hose banjo boltUse new washers35 N.m (3.6 kgf.m, 26 lbf.ft)
Rear brake caliper bolts23 N.m (2.3 kgf.m, 17 lbf.ft)
Rear brake caliper bracket bolts108 N.m (11.0 kgf.m, 80 lbf.ft)
Rear brake hose banjo boltUse new washers35 N.m (3.6 kgf.m, 26 lbf.ft)
Master cylinder nuts15 N.m (1.5 kgf.m, 11 lbf.ft)
Master cylinder brake lines22 N.m (2.2 kgf.m, 16 lbf.ft)
Brake booster/brake pedal nuts12 N.m (1.2 kgf.m, 8.7 lbf.ft)
Brake pedal bracket bolt22 N.m (2.2 kgf.m, 16 lbf.ft)
Brake pedal support member bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Parking brake lever boltsUse new bolts32 N.m (3.3 kgf.m, 24 lbf.ft)
VSAVSA modulator-control unit brake line (10 mm)15 N.m (1.5 kgf.m, 11 lbf.ft)
VSA modulator-control unit brake line (12 mm)22 N.m (2.2 kgf.m, 16 lbf.ft)

BRAKES TORQUE SPECIFICATION

Note. Refer to the appropriate Service Information for the precautions and complete procedures. Refer to the appropriate Service Information for the bolts/nuts not indicated here. *1: Parts to be tightened in a particular order. *2: Follow the Service Information closely for torque, sequence, and special steps.

Body

LocationItemRemarkTorque
FrameFrame brace nuts22 N.m (2.2 kgf.m, 16 lbf.ft)
Rear wheelwell gusset bolts (4-door)22 N.m (2.2 kgf.m, 16 lbf.ft)
Middle cross-member gusset bolts (2-door) (10 mm) *238 N.m (3.9 kgf.m, 28 lbf.ft)
Middle cross-member gusset bolts (2-door) (14 mm) *264 N.m (6.5 kgf.m, 47 lbf.ft)
Front subframe front stiffener bolts (12 mm) *1Use new bolts54 N.m (5.5 kgf.m, 40 lbf.ft)
Front subframe front stiffener bolts (14 mm) *1Use new bolts103 N.m (10.5 kgf.m, 76 lbf.ft)
Front subframe middle rubber mount bolts (10 mm)Use new bolts49 N.m (5.0 kgf.m, 36 lbf.ft)
Front subframe middle rubber mount bolts (12 mm)Use new bolts44 N.m (4.5 kgf.m, 33 lbf.ft)
Front subframe rear stiffener bolts (12 mm) *1Use new bolts93 N.m (9.5 kgf.m, 69 lbf.ft)
Front subframe rear stiffener bolts (14 mm)*1Use new bolts103 N.m (10.5 kgf.m, 76 lbf.ft)
Rear engine mounting base bracket bolts (12 mm)Use new bolts64 N.m (6.5 kgf.m, 47 lbf.ft)
Rear engine mounting base bracket bolts (14 mm)Use new bolts64 N.m (6.5 kgf.m, 47 lbf.ft)
Rear engine mounting upper base bracket bolts (A/T models)Use new bolts54 N.m (5.5 kgf.m, 40 lbf.ft)
Steering gearbox stiffener bolts59 N.m (6.0 kgf.m, 43 lbf.ft)
Rear subframe mounting front stay bolts (8 mm)27 N.m (2.75 kgf.m, 20 lbf.ft)
Rear subframe mounting front stay bolts (14 mm)Use new bolts103 N.m (10.5 kgf.m, 76 lbf.ft)
Rear subframe mounting washer boltsUse new bolts103 N.m (10.5 kgf.m, 76 lbf.ft)

BODY TORQUE SPECIFICATION

Heating, Ventilation, and Air Conditioning

LocationItemRemarkTorque
A/C compressorA/C compressor bracket bolts44 N.m (4.5 kgf.m, 33 lbf.ft)
A/C compressor bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
A/C compressor center bolt18 N.m (1.8 kgf.m, 13 lbf.ft)
A/C compressor relief valve13.2 N.m (1.35 kgf.m, 9.7 lbf.ft)
Receiver lineA/C pressure switch ('08-09 models)10.8 N.m (1.1 kgf.m, 8.0 lbf.ft)
A/C pressure sensor ('10-11 models)10.8 N.m (1.1 kgf.m, 8.0 lbf.ft)

HEATING, VENTILATION, AND AIR CONDITIONING TORQUE SPECIFICATION

Body Electrical

LocationItemRemarkTorque
Wipers/washersWindshield wiper arm nut29 N.m (3.0 kgf.m, 21 lbf.ft)
Windshield wiper linkage nut (4-door)31.5 N.m (3.2 kgf.m, 23.2 lbf.ft)
Windshield wiper linkage nut (2-door)18 N.m (1.8 kgf.m, 13 lbf.ft)

BODY ELECTRICAL TORQUE SPECIFICATION