Crankcase Capacity
Crankcase capacity is 4.6 qts. (4.4L) including oil filter. Engine overhaul capacity is 5.6 qts. (5.3L).
TORQUE SPECIFICATIONS
| Application | Lbs. (N.m) | ||
|---|---|---|---|
| A/C Compressor Bracket-To-Engine | |||
| 8-mm Bolts | 16 (22) | ||
| 10-mm Bolts | 33 (44) | ||
| A/C Compressor-To-Bracket Bolts | 16 (22) | ||
| A/C Idler Pulley Center Nut | 33 (44) | ||
| Ball Joint Nuts | 36-43 (49-58) | ||
| Battery Base & Bracket Bolts | 16 (22) | ||
| Camshaft Holder & Holder Plate (8-mm) Bolts | 20 (27) | ||
| Camshaft Pulley Bolts | 23 (31) | ||
| Center Beam Bolts | 37 (50) | ||
| Connecting Rod Nuts | 33 (44) | ||
| Crankshaft Pulley Bolt | 181 (245) | ||
| Cylinder Head Bolts | |||
| First Step | 29 (39) | ||
| Second Step | 56 (76) | ||
| Cylinder Head Cover Bolts | 11 (15) | ||
| Distributor Bolt | 16 (22) | ||
| Drive Plate (A/T) Bolts | 54 (73) | ||
| EGR Pipe-To-Exhaust Manifold Nut | 43 (58) | ||
| EGR Valve Nuts | 16 (22) | ||
| Engine Mounts | |||
| Front & Rear Mount-To-Frame Bolts | 43 (58) | ||
| Front & Rear Mount-To-Bracket Nut (1) | 40 (54) | ||
| Front & Rear Mount Bracket-To-Engine | |||
| 10-mm Bolts (1) | 28 (38) | ||
| 12-mm Bolts (1) | 40 (54) | ||
| Side Engine/Transmission Mount Through-Bolt | 47 (64) | ||
| Side Engine Mount-To-Engine Bolts | 40 (54) | ||
| Transmission Mount-To-Transmission Nuts | 28 (38) | ||
| Engine Oil Temperature Sensor | 20 (27) | ||
| Exhaust Manifold Cover Bolts | 16 (22) | ||
| Exhaust Manifold-To-Head Nuts (1) | 22 (30) | ||
| Exhaust Rocker Arm Adjusting Lock Nuts | 14 (20) | ||
| Exhaust Rocker Arm Shaft Sealing Bolts | 33 (44) | ||
| Front Exhaust Pipe-To-Manifold Nuts (1) | 40 (54) | ||
| Front Exhaust Pipe-To-TWC Nuts (1) | 25 (34) | ||
| Fuel Feed Hose Bolt | 16 (22) | ||
| Generator Bracket-To-Engine | |||
| 8-mm Bolts | 16 (22) | ||
| 10-mm Bolts | 33 (44) | ||
| Generator Mounting Bolts | 16 (22) | ||
| Head Oil Plugs | 29 (39) | ||
| Head Orifices | 29 (39) | ||
| Heated Oxygen Sensor | 33 (44) | ||
| IAC Valve Bolts | 16 (22) | ||
| IAT Sensor | 13 (18) | ||
| Idler Pulley Center Nut | 33 (44) | ||
| Ignition Coil Bolts | 16 (22) | ||
| Intake Air By-Pass Valve Body Assembly Bolts | 16 (22) | ||
| Intake Manifold Nuts/Bolts | 16 (22) | ||
| Main Bearing Cap Bolts | 29 (39) | ||
| Main Bearing Cap Bridge Bolts | 48 (65) | ||
| Main Bearing Cap Side Bolts | 36 (49) | ||
| Oil Filter Base Bolts | 16 (22) | ||
| Oil Pan Bolts | 10 (14) | ||
| Oil Pan Drain Plug | 33 (44) | ||
| Oil Pressure Switch | 13 (18) | ||
| Oil Pump Housing Bolts (8-mm) | 16 (22) | ||
| Oil Relief Valve Sealing Bolt | 43 (58) | ||
| P/S Pump Mounting Nuts | 16 (22) | ||
| Rocker Shaft Sealing Bolt | 33 (44) | ||
| Shift Cable Cover Bolts | 20 (27) | ||
| Shift Cable Lock Washer Bolt | 10 (14) | ||
| Strut Brace Bolts | 16 (22) | ||
| Strut Damper Fork | |||
| Flange Bolt (10-mm) | 32 (43) | ||
| Through Nut & Bolt (12-mm) | 47 (64) | ||
| Throttle Body Bolts | 16 (22) | ||
| Timing Belt Adjusting Bolt | 31 (42) | ||
| Transmission Drain Plug (18-mm) | 36 (49) | ||
| Transmission Fill Plug (24-mm) | |||
| 1995 | 58 (79) | ||
| 1996 | 33 (44) | ||
| Water Passage Bolts | 16 (22) | ||
| Water Pump Bolts (8-mm) | 16 (22) | ||
| INCH Lbs. (N.m) | |||
| Camshaft Holder & Holder Plate (6-mm) Bolts | 104 (12) | ||
| Cooling System Air Bleed Bolt | 86 (10) | ||
| EGR Pipe-To-EGR Valve Nuts | 104 (12) | ||
| Exhaust Heat Shield Nuts/Bolts | 72 (9) | ||
| Fast Idle Thermo Valve Bolts | 86 (10) | ||
| Generator Bracket Bolts (6-mm) | 104 (12) | ||
| Intake Manifold Cover "B" | 104 (12) | ||
| Left Side (Rear Of Engine) Cover Bolts | 104 (12) | ||
| Oil Pressure Switch Terminal Bolt | 22 (2.4) | ||
| Oil Pump Housing Bolts (6-mm) | 104 (12) | ||
| Oil Pump Housing Outer Rotor Cover Bolts | 70 (8) | ||
| Shift Cable Mounting Bolts | 104 (12) | ||
| Splash Shield Bolts | 86 (10) | ||
| Water Pump Bolts (6-mm) | 104 (12) | ||
| (1) Replace nuts/bolts, DO NOT reuse. | |||
| (1) | Replace nuts/bolts, DO NOT reuse. |
TORQUE SPECIFICATIONS
GENERAL SPECIFICATIONS
| Application | Specification |
|---|---|
| Displacement | 163.2 Cu. In. (2.7L) |
| Bore | 3.43 In. (87-mm) |
| Stroke | 2.95 In. (75-mm) |
| Compression Ratio | 9.0:1 |
| Fuel System | MPFI |
| Horsepower @ RPM | 170 @ 5600 |
| Torque Ft. Lbs. @ RPM | 165 @ 4500 |
GENERAL SPECIFICATIONS
CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS
| Application | In. (mm) | ||
|---|---|---|---|
| Crankshaft End Play | |||
| Standard | 0.004-0.014 (0.10-0.35) | ||
| Service Limit | 0.018 (0.45) | ||
| Total Runout | |||
| Standard | 0.0008 (0.02) | ||
| Service Limit | 0.001 (0.03) | ||
| Connecting Rod | |||
| Large End Nominal Bore Size | 2.17 (55.1) | ||
| Small End Bore Size | 0.8649-0.8654 (21.968-21.981) | ||
| End Play | |||
| Standard | 0.006-0.012 (0.15-0.30) | ||
| Service Limit | 0.016 (0.40) | ||
| Journal Oil Clearance | |||
| Standard | 0.0010-0.0020 (0.026-0.050) | ||
| Service Limit | 0.0020 (0.050) | ||
| Main Bearings | |||
| Journal Oil Clearance | |||
| Standard | 0.0009-0.0019 (0.024-0.048) | ||
| Service Limit | 0.002 (0.05) | ||
| Journal Out-of-Round | |||
| Standard | 0.0002 (0.005) | ||
| Service Limit | 0.0004 (0.01) | ||
| Journal Taper | |||
| Standard | 0.0002 (0.005) | ||
| Service Limit | 0.0004 (0.01) | ||
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS
| Application | In. (mm) | |||
|---|---|---|---|---|
| Piston Pin | ||||
| Connecting Rod-To-Piston Pin Interference | ||||
| Standard | 0.0005-0.0013 (0.020-0.032) | |||
| Piston Pin Diameter | ||||
| Standard | 0.8659-0.8661 (21.994-22.000) | |||
| Oversize | 0.8660-0.8663 (21.997-22.003) | |||
| Piston-To-Piston Pin Clearance | 0.0005-0.0009 (0.020-0.024) | |||
| Pistons | ||||
| Standard Piston Diameter (1) | ||||
| No Letter or Letter "A" | 3.4244-3.4248 (86.980-86.990) | |||
| Letter "B" | 3.4240-3.4244 (86.970-86.980) | |||
| Service Limit | ||||
| No Letter or Letter "A" | 3.4240 (86.970) | |||
| Letter "B" | 3.4236 (86.960) | |||
| Oversized Piston Diameter (1) | ||||
| 0.010" (0.25 mm) | 3.4342-3.4346 (87.230-87.240) | |||
| 0.020" (0.50 mm) | 3.4441-3.4445 (87.480-87.490) | |||
| Piston Rings | ||||
| End Gap | ||||
| Top Ring | ||||
| Standard | 0.008-0.014 (0.20-0.35) | |||
| Service Limit | 0.024 (0.60) | |||
| Second Ring | ||||
| Standard | 0.014-0.020 (0.35-0.50) | |||
| Service Limit | 0.028 (0.70) | |||
| Oil Ring | ||||
| Standard | 0.008-0.028 (0.20-0.70) | |||
| Service Limit | 0.031 (0.80) | |||
| Groove Clearance | ||||
| Top Ring | ||||
| Standard | 0.0018-0.0030 (0.045-0.075) | |||
| Service Limit | 0.0057 (0.145) | |||
| 2nd Ring | ||||
| Standard | 0.0024-0.0035 (0.060-0.090) | |||
| Service Limit | 0.0063 (0.160) | |||
| (1) Piston diameter is measured 0.7" (18 mm) from bottom of piston skirt. | ||||
| (1) | Piston diameter is measured 0.7" (18 mm) from bottom of piston skirt. |
PISTONS, PINS & RINGS
CYLINDER BLOCK SPECIFICATIONS
| Application | In. (mm) | ||
|---|---|---|---|
| Bore | |||
| Standard | |||
| Letter "A" | 3.4256-3.4260 (87.010-87.020) | ||
| Letter "B" | 3.4252-3.4256 (87.000-87.010) | ||
| Service Limit | 3.428 (87.07) | ||
| Oversize | |||
| 0.010" (0.25 mm) | 3.4350-3.4354 (87.250-87.260) | ||
| 0.020" (0.50 mm) | 3.4449-3.4453 (87.500-87.510) | ||
| Taper (1) | 0.002 (0.05) | ||
| Reboring Limit | 0.020 (0.50) | ||
| Block Warpage | |||
| Standard | 0.003 (0.08) | ||
| Service Limit | 0.004 (0.10) | ||
| (1) Taper is difference between 1st and 3rd measurements. | |||
| (1) | Taper is difference between 1st and 3rd measurements. |
CYLINDER BLOCK
OIL PUMP SPECIFICATIONS
| Application | In. (mm) | |
|---|---|---|
| Inner Rotor-To-Outer Rotor Radial Clearance | ||
| Standard | 0.002-0.007 (0.04-0.18) | |
| Service Limit | 0.008 (0.20) | |
| Housing-To-Outer Rotor Radial Clearance | ||
| Standard | 0.004-0.007 (0.10-0.18) | |
| Service Limit | 0.008 (0.20) | |
| Housing-To-Rotor Axial Clearance | ||
| Standard | 0.001-0.003 (0.02-0.07) | |
| Service Limit | 0.005 (0.13) | |
OIL PUMP
CAMSHAFT SPECIFICATIONS
| Application | In. (mm) | |
|---|---|---|
| End Play | ||
| Standard | 0.002-0.006 (0.05-0.15) | |
| Service Limit | 0.02 (0.5) | |
| Holder Oil Clearance | ||
| Standard | 0.0018-0.0032 (0.045-0.081) | |
| Service Limit | 0.004 (0.10) | |
| Runout | ||
| Standard | 0.0006 (0.015) | |
| Service Limit | 0.001 (0.03) | |
| Cam Lobe Height (Standard) | ||
| Intake | 10.5537 (39.463) | |
| Exhaust | 10.5515 (39.409) | |
CAMSHAFT
PUSH RODS SPECIFICATIONS
| Application | In. (mm) |
|---|---|
| Runout - Service Limit | 0.0008 (0.02) |
PUSH RODS
EXHAUST ROCKER ARMS & ROCKER ARM SHAFT SPECIFICATIONS
| Application | In. (mm) | |
|---|---|---|
| Clearance | ||
| Standard | 0.0007-0.0021 (0.018-0.054) | |
| Service Limit | 0.003 (0.08) | |
EXHAUST ROCKER ARMS & ROCKER ARM SHAFT
HYDRAULIC LIFTERS SPECIFICATIONS
| Application | In. (mm) |
|---|---|
| Compression Stroke (Standard) | 0.0004-0.003 (0.01-0.08) |
HYDRAULIC LIFTERS
ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS
| Application | In. (mm) | ||
|---|---|---|---|
| Intake Valves | |||
| Head Diameter | 1.295-1.303 (32.90-33.10) | ||
| Length | 4.047-4.059 (102.80-103.10) | ||
| Stem Diameter | |||
| Standard | 0.2591-0.2594 (6.58-6.59) | ||
| Service Limit | 0.258 (6.55) | ||
| Face Width | |||
| Standard | 0.053-0.065 (1.35-1.65) | ||
| Service Limit | 0.045 (1.15) | ||
| Installed Height | |||
| Standard | 1.764 (44.80) | ||
| Service Limit | 1.778 (45.15) | ||
| Stem-to-Guide Clearance (Dial Indicator Wobble Method) | |||
| Standard | 0.002-0.004 (0.04-0.10) | ||
| Service Limit | 0.006 (0.16) | ||
| Stem-to-Guide Clearance (Inner Diameter - Outer Diameter) | |||
| Standard | 0.0008-0.0020 (0.020-0.050) | ||
| Service Limit | 0.003 (0.08) | ||
| Exhaust Valves | |||
| Head Diameter | 1.079-1.087 (27.40-27.60) | ||
| Length | 4.118-4.130 (104.60-104.90) | ||
| Stem Diameter | |||
| Standard | 0.2579-0.2583 (6.55-6.56) | ||
| Service Limit | 0.257 (6.52) | ||
| Face Width | |||
| Standard | 0.065-0.077 (1.65-1.95) | ||
| Service Limit | 0.057 (1.45) | ||
| Installed Height | |||
| Standard | 1.752 (44.50) | ||
| Service Limit | 1.766 (44.85) | ||
| Stem-to-Guide Clearance (Dial Indicator Wobble Method) | |||
| Standard | 0.004-0.006 (0.10-0.16) | ||
| Service Limit | 0.009 (0.22) | ||
| Stem-to-Guide Clearance (Inner Diameter - Outer Diameter) | |||
| Standard | 0.0020-0.0031 (0.050-0.080) | ||
| Service Limit | 0.004 (0.10) | ||
VALVES & VALVE SPRINGS
CYLINDER HEAD SPECIFICATIONS
| Application | Specification | |||
|---|---|---|---|---|
| Valve Seats | ||||
| Width | ||||
| Standard | 0.049-0.061 (1.25-1.55) | |||
| Service Limit | 0.079 (2.00) | |||
| Angle | 45° | |||
| Warpage (1) | ||||
| Normal | 0.002" (0.05 mm) | |||
| Maximum | 0.008" (0.20 mm) | |||
| Service Limit | 0.008" (0.20 mm) | |||
| Head Height (2) | ||||
| Standard | 5.233-5.239" (132.93-133.07 mm) | |||
| Valve Guide | ||||
| Intake | ||||
| Inner Diameter | ||||
| Standard | 0.260-0.261" (6.61-6.63 mm) | |||
| Service Limit | 0.262" (6.65 mm) | |||
| Installed Height | 0.652-0.671" (16.55-17.05 mm) | |||
| Free Length | ||||
| Standard | 2.043" (51.89 mm) | |||
| Service Limit | 2.004" (50.89 mm) | |||
| Exhaust | ||||
| Inner Diameter | ||||
| Standard | 0.260-0.261" (6.61-6.63 mm) | |||
| Service Limit | 0.262" (6.65 mm) | |||
| Installed Height | 0.699-0.719" (17.75-18.25 mm) | |||
| Free Length | ||||
| Standard | 1.823" (46.31 mm) | |||
| Service Limit | 1.784" (45.31 mm) | |||
| (1) Based on a cylinder head height of 5.24" (133 mm). (2) Measured to camshaft center. | ||||
| (1) | Based on a cylinder head height of 5.24" (133 mm). |
| (2) | Measured to camshaft center. |
CYLINDER HEAD