Contents Section: Removal & Installation All sections

Electronic Engine Control System Ford Transit Connect I рестайлинг

Removal & Installation 20 illustrations ~1159 words

Material

ItemSpecificationFill Capacity
High Temperature Nickel Anti-Seize Lubricant XL-2ESE-M12A4-A
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A
Penetrating and Lock Lubricant (US); Penetrating Fluid (Canada) XL-1 (US); CXC-51-A (Canada)

MATERIAL SPECIFICATIONS CHART

Torque Specifications

DescriptionNmLb-in
Accessory drive belt splash shield bolts980
Camshaft Position (CMP) sensor762
Catalyst Monitor Sensor (CMS) (1)
Crankshaft Position (CKP) sensor (1)
Cylinder block plug20177
Cylinder Head Temperature (CHT) sensor12106
Heated Oxygen Sensor (HO2S) (1)
Knock Sensor (KS)20177
Mass Air Flow (MAF) sensor screw1089
PCM bolts871
Power Steering Pressure (PSP) switch20177
(1) Refer to the procedure for the specification.
(1)Refer to the procedure for the specification.

TORQUE SPECIFICATIONS REFERENCE CHART

Electronic Engine Controls

The electronic engine controls consist of the following

  1. PCM
  2. Cylinder Head Temperature (CHT) sensor
  3. Camshaft Position (CMP) sensor
  4. Crankshaft Position (CKP) sensor
  5. Power Steering Pressure (PSP) switch
  6. Mass Air Flow (MAF) sensor
  7. Heated Oxygen Sensor (HO2S)
  8. Catalyst Monitor Sensor (CMS)
  9. Knock Sensor (KS)

The PCM

  1. accepts input from various engine sensors to compute the fuel flow rate and spark timing necessary to maintain a prescribed air/fuel ratio throughout the entire engine operating range.
  2. outputs a command to the fuel injectors to meter the appropriate quantity of fuel.

The CHT sensor

  1. sends the PCM a signal indicating cylinder head temperature.
  2. resistance decreases as temperature increases.

The CMP sensor

  1. provides camshaft position information which is used by the PCM for fuel synchronization.

The CKP sensor

  1. sends the PCM a signal indicating crankshaft position.
  2. is essential for calculating spark timing.

The PSP switch

  1. is a normally closed switch that opens as pressure increases.
  2. is used to send a signal to the PCM to adjust idle speed. This compensates for additional load on the engine from the power steering pump.

The MAF sensor

  1. uses a hot wire sensing element to measure the amount of air entering the engine.
  2. uses a second hot wire to measure intake air temperature.
  3. sends signals to the PCM. The PCM will then calculate the required fuel injector pulse width in order to provide the desired air/fuel ratio.

The HO2S

  1. has the ability to create a voltage signal dependent on exhaust oxygen content.
  2. provides feedback information to the PCM used to calculate fuel delivery.

The CMS

  1. has the ability to create a voltage signal dependent on exhaust oxygen content.
  2. provides feedback information to the PCM used to calculate catalyst efficiency.

The KS

  1. sends a signal to the PCM indicating engine detonation, which retards the ignition timing as necessary.

PCM DTC Chart

DTCDescriptionAction to Take
P0128:00Coolant Thermostat (Coolant Temp Below Thermostat Regulating Temperature): No Sub Type informationREFER to ENGINE COOLING SYSTEM article.
P0532:00A/C Refrigerant Pressure Sensor "A" Circuit Low: No Sub Type informationREFER to HVAC - CLIMATE CONTROL SYSTEM - GENERAL INFORMATION & DIAGNOSTICS article.
P0533:00A/C Refrigerant Pressure Sensor "A" Circuit High: No Sub Type informationREFER to HVAC - CLIMATE CONTROL SYSTEM - GENERAL INFORMATION & DIAGNOSTICS article.
P0563:00System Voltage High: No Sub Type informationREFER to CHARGING SYSTEM article.
P0579:00Cruise Control Multi-Function Input "A" Circuit Range/Performance: No Sub Type informationREFER to CRUISE CONTROL SYSTEM article.
P0581:00Cruise Control Multi-Function Input "A" Circuit High: No Sub Type informationREFER to CRUISE CONTROL SYSTEM article.
P0602:00Powertrain Control Module Programming Error: No Sub Type informationREFER to MODULE COMMUNICATIONS NETWORK - MODULE CONFIGURATION article.
P0605:00Internal Control Module Read Only Memory (ROM) Error: No Sub Type informationREFER to MODULE COMMUNICATIONS NETWORK - MODULE CONFIGURATION article.
P0620:00Generator Control Circuit: No Sub Type informationREFER to CHARGING SYSTEM article.
P0625:00Generator Field Terminal Circuit Low: No Sub Type informationREFER to CHARGING SYSTEM article.
P0626:00Generator Field Terminal Circuit High: No Sub Type informationREFER to CHARGING SYSTEM article.
P0645:00A/C Clutch Relay Control Circuit: No Sub Type informationREFER to HVAC - CLIMATE CONTROL SYSTEM - GENERAL INFORMATION & DIAGNOSTICS article.
P065B:00Generator Control Circuit Range/Performance: No Sub Type informationREFER to CHARGING SYSTEM article.
P0705:00Transmission Range Sensor "A" Circuit (PRNDL Input): No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0706:00Transmission Range Sensor "A" Circuit Range/Performance: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0707:00Transmission Range Sensor "A" Circuit Low: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0709:00Transmission Range Sensor "A" Circuit Intermittent: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0710:00Transmission Fluid Temperature Sensor "A" Circuit: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0711:00Transmission Fluid Temperature Sensor "A" Circuit Range/Performance: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0712:00Transmission Fluid Temperature Sensor "A" Circuit Low: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0713:00Transmission Fluid Temperature Sensor "A" Circuit High: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0715:00Turbine/Input Shaft Speed Sensor "A" Circuit: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0717:00Turbine/Input Shaft Speed Sensor "A" Circuit No Signal: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0718:00Turbine/Input Shaft Speed Sensor "A" Circuit Intermittent: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0720:00Output Shaft Speed Sensor Circuit: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0721:00Output Shaft Speed Sensor Circuit Range/Performance: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0722:00Output Shaft Speed Sensor Circuit No Signal: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0731:00Gear 1 Incorrect Ratio: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0732:00Gear 2 Incorrect Ratio: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0733:00Gear 3 Incorrect Ratio: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0734:00Gear 4 Incorrect Ratio: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0741:00Torque Converter Clutch Solenoid Circuit Performance/Stuck Off: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0750:00Shift Solenoid "A": No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0751:00Shift Solenoid "A" Performance/Stuck Off: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0752:00Shift Solenoid "A" Stuck On: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0753:00Shift Solenoid "A" Electrical: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0755:00Shift Solenoid "B" : No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0756:00Shift Solenoid "B" Performance/Stuck Off: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0757:00Shift Solenoid "B" Stuck On: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0758:00Shift Solenoid "B" Electrical: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0760:00Shift Solenoid "C": No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0761:00Shift Solenoid "C" Performance/Stuck Off: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0762:00Shift Solenoid "C" Stuck On: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0763:00Shift Solenoid "C" Electrical: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0765:00Shift Solenoid "D": No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0766:00Shift Solenoid "D" Performance/Stuck Off: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0767:00Shift Solenoid "D" Stuck On: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0768:00Shift Solenoid "D" Electrical: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0770:00Shift Solenoid "E": No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0771:00Shift Solenoid "E" Performance/Stuck Off: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0772:00Shift Solenoid "E" Stuck On: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0773:00Shift Solenoid "E" Electrical: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0960:00Pressure Control Solenoid "A" Control Circuit/Open: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0962:00Pressure Control Solenoid "A" Control Circuit Low: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0963:00Pressure Control Solenoid "A" Control Circuit High: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0972:00Shift Solenoid "A" Control Circuit Range/Performance: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0975:00Shift Solenoid "B" Control Circuit Range/Performance: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0978:00Shift Solenoid "C" Control Circuit Range/Performance: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0981:00Shift Solenoid "D" Control Circuit Range/Performance: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P0984:00Shift Solenoid "E" Control Circuit Range/Performance: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P1260:00Theft Detected, Vehicle Immobilized: No Sub Type informationREFER to ANTI-THEFT SYSTEM - PASSIVE ANTI-THEFT SYSTEM (PATS) article.
P1285:00Cylinder Head Overtemperature Condition: No Sub Type informationREFER to ENGINE COOLING SYSTEM article.
P1288:00Cylinder Head Temperature Sensor Out Of Self Test Range: No Sub Type informationREFER to ENGINE COOLING SYSTEM article.
P1299:00Cylinder Head Overtemperature Protection Active: No Sub Type informationREFER to ENGINE COOLING SYSTEM article.
P1464:00A/C Demand Out Of Self Test Range: No Sub Type informationREFER to HVAC - CLIMATE CONTROL SYSTEM - GENERAL INFORMATION & DIAGNOSTICS article.
P1572:00Brake Pedal Switch Circuit: No Sub Type informationREFER to CRUISE CONTROL SYSTEM article.
P1635:00Tire/Axle Out of Acceptable Range: No Sub Type informationREFER to MODULE COMMUNICATIONS NETWORK - MODULE CONFIGURATION article.
P1639:00Vehicle ID Block Corrupted, Not Programmed: No Sub Type informationREFER to MODULE COMMUNICATIONS NETWORK - MODULE CONFIGURATION article.
P1700:00Transmission Indeterminate Failure (Failed to Neutral): No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P1702:00Transmission Range Sensor Circuit Intermittent: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P1703:00Brake Switch Out Of Self Test Range: No Sub Type informationREFER to CRUISE CONTROL SYSTEM article.
P1705:00Transmission Range Circuit Not Indicating Park/Neutral During Self Test: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P1710:00Transmission Control Module Solenoid/Internal Ground Circuit: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P1711:00Transmission Fluid Temperature Sensor Out Of Self Test Range: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P1713:00Transmission Fluid Temperature Sensor In Range Failure (REFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P1718:00Transmission Fluid Temperature Sensor In Range Failure (> 250°F): No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P1744:00Torque Converter Clutch Solenoid Circuit Performance: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P1780:00Transmission Control Switch (O/D Cancel) Circuit Out Of Self Test Range: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
P1783:00Transmission Overtemperature Condition: No Sub Type informationREFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E article.
U0300:00Internal Control Module Software Incompatibility: No Sub Type informationREFER to MODULE COMMUNICATIONS NETWORK - MODULE CONFIGURATION article.
All Other DTCsREFER to INTRODUCTION article.

PCM DTC CHART

ItemSpecification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A

MATERIAL SPECIFICATIONS CHART

Scheme 6

Scheme 6
ItemPart NumberDescription
114A464Camshaft Position (CMP) sensor electrical connector
2W701219CMP sensor bolt
312K073CMP sensor

ITEM DESCRIPTION CHART

Removal and Installation

  1. Disconnect the Camshaft Position (CMP) sensor electrical connector.
  2. Remove the bolt and the CMP sensor. To install, tighten to 7 Nm (62 lb-in).
  3. To install, reverse the removal procedure.

Special Tool(s)

SPECIAL TOOL REFERENCE Aligner, Crankshaft Sensor 303-1417 Timing Peg, Crankshaft TDC 303-507

Scheme 7

Scheme 7: Special Tool(s)

Scheme 8

Scheme 8

General Equipment

6 mm x 18 mm bolt

GENERAL EQUIPMENT REFERENCE CHART

Scheme 9

Scheme 9
ItemPart NumberDescription
114A464Crankshaft Position (CKP) sensor electrical connector
2W701219CKP sensor bolt (2 required)
36C315CKP sensor
46775Accessory drive belt splash shield
5Accessory drive belt splash shield bolts (2 required)

PARTS DESCRIPTION CHART

Scheme 10

Scheme 10: Removal
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(/ford/transit-connect/i-2009-2013/remont/hoistjack/#jacking-lifting) article.
  2. Remove the 2 bolts and the accessory drive belt splash shield.
  3. Disconnect the Crankshaft Position (CKP) sensor electrical connector.
  4. Turn the crankshaft clockwise until the hole in the crankshaft pulley is in the 3 o'clock position.
  5. Remove the cylinder block plug.
  6. Install the Crankshaft TDC Timing Peg. Turn the crankshaft clockwise until the crankshaft contacts the Crankshaft TDC Timing Peg.
  7. Remove the CKP sensor retaining bolts and the sensor.
  8. Install a 6 mm x 18 mm standard bolt.

Scheme 11

Scheme 11: Installation

Scheme 12

Scheme 12

Scheme 13

Scheme 13

Scheme 14

Scheme 14

Scheme 15

Scheme 15
  1. Install the CKP sensor, but do not tighten the 2 bolts at this time.
  2. Using the Crankshaft Sensor Aligner, adjust the CKP sensor. Tighten the 2 CKP sensor bolts to 7 Nm (62 lb-in).
  3. Connect the CKP sensor electrical connector.
  4. Remove the 6 mm x 18 mm bolt.
  5. Remove the Crankshaft TDC Timing Peg.
  6. Install the cylinder block plug. Tighten to 20 Nm (177 lb-in).
  7. Install the accessory drive belt splash shield and the 2 bolts. Tighten to 9 Nm (80 lb-in).

Scheme 16

Scheme 16: Power Steering Pressure (PSP) Switch
ItemPart NumberDescription
114A464Power Steering Pressure (PSP) sensor electrical connector
23A719PSP sensor

PARTS DESCRIPTION CHART

  1. Disconnect the Power Steering Pressure (PSP) switch electrical connector.
  2. Remove the PSP switch. To install, tighten to 20 Nm (177 lb-in).
  3. To install, reverse the removal procedure.

Scheme 17

Scheme 17: Powertrain Control Module (PCM)
ItemPart NumberDescription
114A464PCM electrical connector (3 required)
2W505423PCM bolt (2 required)
312A650PCM

PARTS DESCRIPTION CHART

Removal

  1. Retrieve the module configuration. Carry out the module configuration retrieval steps of the Programmable Module Installation (PMI) procedure. For additional information, refer to «MODULE COMMUNICATIONS NETWORK - MODULE CONFIGURATION»(/ford/transit-connect/i-2009-2013/remont/communication-devices/#module-communications-network-module-configuration) article.
  2. Remove the Air Cleaner (ACL) outlet pipe and the ACL assembly. For additional information, refer to «INTAKE AIR DISTRIBUTION SYSTEM & INTAKE AIR FILTERING SYSTEM»(/ford/transit-connect/i-2009-2013/remont/removal-installation/#intake-air-distribution-system-intake-air-filtering-system) article.
  3. Disconnect the 3 PCM electrical connectors.
  4. Remove the 2 bolts and the PCM.

Installation

  1. Install the PCM and the 2 bolts. Tighten to 8 Nm (71 lb-in).
  2. Connect the 3 PCM electrical connectors.
  3. Install the ACL outlet pipe and the ACL assembly. For additional information, refer to «INTAKE AIR DISTRIBUTION SYSTEM & INTAKE AIR FILTERING SYSTEM»(/ford/transit-connect/i-2009-2013/remont/removal-installation/#intake-air-distribution-system-intake-air-filtering-system) article.
  4. Restore the module configuration. Carry out the module configuration restore steps of the Programmable Module Installation (PMI) procedure. For additional information, refer to «MODULE COMMUNICATIONS NETWORK - MODULE CONFIGURATION»(/ford/transit-connect/i-2009-2013/remont/communication-devices/#module-communications-network-module-configuration) article.
  5. Reprogram the PATS . Carry out the Parameter Reset procedure. For additional information, refer to «ANTI-THEFT SYSTEM - PASSIVE ANTI-THEFT SYSTEM (PATS)»(/ford/transit-connect/i-2009-2013/remont/door-locks-anti-theft-systems/#anti-theft-system-passive-anti-theft-system-pats) article.

Scheme 18

Scheme 18: Mass Air Flow (MAF) Sensor
ItemPart NumberDescription
114A464Mass Air Flow (MAF) sensor electrical connector
2W709287MAF sensor screw (2 required)
312B605MAF sensor

PARTS DESCRIPTION CHART

  1. Disconnect the Mass Air Flow (MAF) sensor electrical connector.
  2. Remove the 2 MAF sensor screws and the MAF sensor. To install, tighten to 10 Nm (89 lb-in).
  3. To install, reverse the removal procedure.

Scheme 19

Scheme 19: Heated Oxygen Sensor (HO2S) and Catalyst Monitor Sensor - Exploded View
ItemPart NumberDescription
114A464Heated Oxygen Sensor (HO2S) electrical connector
29F472HO2S
314A464Catalyst Monitor Sensor (CMS) electrical connector
49G444CMS
5Wiring retainer (part of 9F472)
6Wiring retainer (part of 9G444) (4 required)

PARTS DESCRIPTION CHART

  1. For additional information, refer to the appropriate procedures in this service information.

SPECIAL TOOL REFERENCE Socket, Exhaust Gas Oxygen Sensor 303-476 (T94P-9472-A)

ItemSpecification
High Temperature Nickel Anti-Seize Lubricant XL-2ESE-M12A4-A
Penetrating and Lock Lubricant (US); Penetrating Fluid (Canada) XL-1 (US); CXC-51-A (Canada)

MATERIAL SPECIFICATIONS CHART

Scheme 20

Scheme 20: Removal and Installation

Scheme 21

Scheme 21
  1. Disconnect the electrical connector and detach the wiring retainer.
  2. Using the Exhaust Gas Oxygen Sensor Socket, remove the Heated Oxygen Sensor (HO2S). Calculate the correct torque wrench setting for the following torque. Refer to the Torque Wrench Adapter Formulas in the illustration . To install, tighten to 48 Nm (35 lb-ft).
  3. To install, reverse the removal procedure.

SPECIAL TOOL REFERENCE Socket, Exhaust Gas Oxygen Sensor 303-476 (T94P-9472-A)

ItemSpecification
High Temperature Nickel Anti-Seize Lubricant XL-2ESE-M12A4-A
Penetrating and Lock Lubricant (US); Penetrating Fluid (Canada) XL-1 (US); CXC-51-A (Canada)

MATERIAL SPECIFICATIONS CHART

Scheme 22

Scheme 22: Removal and Installation

Scheme 23

Scheme 23
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(/ford/transit-connect/i-2009-2013/remont/hoistjack/#jacking-lifting) article.
  2. Disconnect the Catalyst Monitor Sensor (CMS) electrical connector and detach the wiring retainer.
  3. Detach the 3 CMS wiring retainers.
  4. Using the Exhaust Gas Oxygen Sensor Socket, remove the Catalyst Monitor Sensor (CMS). Calculate the correct torque wrench setting for the following torque. Refer to the Torque Wrench Adapter Formulas in the illustration . To install, tighten to 48 Nm (35 lb-ft).
  5. To install, reverse the removal procedure.

Scheme 24

Scheme 24: Knock Sensor (KS)
ItemPart NumberDescription
1W500025Knock Sensor (KS) bolt
212A699KS

PARTS DESCRIPTION CHART

  1. Remove the intake manifold. For additional information, refer to «ENGINE MECHANICAL - 2.0L»(/ford/transit-connect/i-2009-2013/remont/mechanical/#engine-mechanical-20l) article.
  2. Remove the bolt and the KS . To install, tighten to 20 Nm (177 lb-in).
  3. To install, reverse the removal procedure.

Scheme 25

Scheme 25: Cylinder Head Temperature (CHT) Sensor
ItemPart NumberDescription
19H589Cylinder Head Temperature (CHT) sensor electrical connector
212A674CHT sensor

PARTS DESCRIPTION CHART

  1. Pull back the Cylinder Head Temperature (CHT) sensor cover and disconnect the electrical connector.
  2. Remove the CHT sensor. To install, tighten to 12 Nm (106 lb-in).
  3. To install, reverse the removal procedure.