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Repair manual

Engine Mechanical System - General Information Ford Transit Connect I facelift

Step-by-step instructions on "Engine Mechanical System - General Information" for Ford Transit Connect I facelift (2009–2013). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

Material Specifications

Special Tool(s)

Inspection and Verification - Engine Performance

Inspection and Verification - NVH

Symptom Chart - Engine Performance

Symptom Chart - NVH

Component Tests

Engine Oil Leaks

Engine Oil Leaks - Fluorescent Oil Additive Method

Leakage Points - Underhood

Leakage Points - Under Engine, With Vehicle on Hoist

Leakage Points - With Transmission and Flexplate Removed

Compression Test

Compression Test - Test Results

Compression Test - Interpreting Compression Readings

Cylinder Leakage Detection

Excessive Engine Oil Consumption

Basic Pre-checks

Detailed Pre-checks

Oil Consumption Test

Post Checks, Evaluation and Corrective Action

Intake Manifold Vacuum Test

Intake Manifold Vacuum Test - Interpreting Vacuum Gauge Readings

Oil Pressure Test

Valve Train Analysis

Valve Train Analysis - Engine Off - Valve Cover Removed

Valve Train Analysis - Camshafts and Valve Tappets

Valve Train Analysis - Valve Springs - Valve Tappets Removed

Valve Train Analysis - Valve Spring Retainer and Valve Spring Retainer Keys - Valve Tappets Removed

Valve Train Analysis - Valves and Cylinder Head - Valve Tappets Removed

Valve Train Analysis - Camshaft Lobe Lift

Camshaft Bearing Journal Diameter

Camshaft Journal to Bearing Clearance - OHC Engines

Crankshaft Main Bearing Journal Diameter

Crankshaft Main Bearing Journal Taper and Out-of-Round

Crankshaft Main Bearing Journal-to-Bearing Clearance

Connecting Rod Bearing Journal Taper and Out-of-Round

Cylinder Bore Taper

Cylinder Bore Out-of-Round

Piston Pin Bore Diameter

Piston Diameter

Piston To Cylinder Bore Clearance

Piston Selection

Piston Pin Diameter

Connecting Rod Cleaning

Connecting Rod Large End Bore

Connecting Rod Bushing Diameter

Connecting Rod Bearing Journal-to-Bearing Clearance

Valve Stem Diameter

Valve Guide Inner Diameter

Valve Spring Installed Length

Valve Spring Free Length

Valve and Seat Refacing Measurements

Valve Seat Width

Valve Seat Runout

Powertrain/Drivetrain Mount Neutralizing