Glass, Frames and Mechanisms
The glass, frames and mechanisms consist of the following
- door window regulator motors
- front door glass top run
- front door window glass
- liftgate window glass (wagon)
- rear door glass top run
- rear door window glass
- rear quarter glass (sedan)
- rear window glass
- rear quarter glass (wagon)
- rear window regulator and motor-run and brackets
- window control switches
- windshield glass
- window regulators
Refer to POWER WINDOWS (Taurus) or POWER WINDOWS (Sable) for schematic and connector information.
Power Window Control
The one-touch down (OTD) power window function allows the driver door window glass to completely lower with one button press. The driver window control switch is hardwired to the smart junction box (SJB) and door window regulator and motor. When the SJB senses a one-touch down request from the driver window control switch, the SJB supplies a ground to the OTD relay coil. The OTD relay then provides power to the driver window regulator motor, lowering the window. The OTD feature will function when the ignition switch is in the RUN or ACC position. The OTD feature also operates while the ignition is OFF and the delayed accessory time-out period has not expired or the driver door has not been opened.
The rear window defrost switch is hardwired to the SJB. When the switch is engaged and the ignition switch is in the RUN position, the SJB supplies a ground signal and activates the SJB rear window defrost relay 1. This supplies power to and activates the relay center box 1 rear window defrost relay 2 which operates the rear window defrost element. The SJB will maintain the ground signal for 10 minutes or until the switch is selected OFF or the ignition switch is turned to OFF or ACC.
All power and ground for the power windows is supplied through the driver front window control switch. Power and ground are supplied for the driver front window operation by the SJB when the one-touch down feature is activated.
Delayed Accessory Power
The delayed accessory power feature controls power to certain accessories. For 10 minutes after the ignition has been in the OFF position and the driver or passenger front door remains closed, this feature allows the delay accessories to be powered. This is referred to as the delayed accessory period. The customer can continue to open/close the windows during the delayed accessory period or until one of the doors is opened. The delayed accessory feature also turns off power to the accessory while the vehicle is starting to prevent excessive battery drainage.
Window Grid Wire Repair
| Item | Specification |
|---|---|
| Ultra-Clear Spray Glass Cleaner ZC-23 | ESR-M14P5-A |
| Lacquer Touch-up Paint (match color to exterior grid wire) PM-19500-XXXXX or PMP-19500-XXXXX | ESR-M2P100-C |
| Rear Window Defroster Repair PM-11 (US); CPM-11 (Canada) | WSB-M4J58-B |
| Polypropylene Film Fine Line Tape (commercially available) |
MATERIAL
Note. If the first layer of the heated rear window grid (brown) is damaged or missing, it is necessary to apply touch-up paint on the glass prior to applying the silver rear window defroster repair.
Note. The grid line material is not embedded into the glass but is baked to the glass surface and consequently can be scraped off. Inoperative lines may appear to the eye to be undamaged due to residue remaining on the glass and will require diagnosis with a voltmeter or 12V test lamp. For additional information, refer to DIAGNOSIS AND TESTING .
Note. An undamaged grid line will have small ridges that project above the surface of the glass and can easily be felt when running a fingernail across them. Grid lines that have been "razor bladed" will feel smooth when a fingernail is dragged across the affected area. There may be some residue left on the glass that appears to be grid material but a check with a voltmeter or 12V test lamp will confirm an open circuit.
Note. If the brown color under the grid line is damaged or missing (this is very rare), it will be necessary to apply acrylic lacquer touch-up paint for color match. This paint must meet specification ESR-M2P100-C and should be applied to the glass prior to applying the rear window defroster repair compound.
Note. The interior side of the grid lines are not painted, but due to the silver tarnishing will tend to change the grid to a gold or brown color. The repair area will be bright silver and will also tarnish over time to match the rest of the grid.
Scheme 54
Scheme 55
- Bring the vehicle up to room temperature of at least 16°C (61°F) or above.
- Clean the entire grid line repair area with window cleaner and 0000 steel wool to remove all dirt, wax, grease, oil or other foreign matter.
- Mark the location of the grid break on the exterior of the rear window glass.
- Using a polypropylene film fine line tape, mask the area directly above and below the grid break extending the tape 26 mm (1.02 in) beyond the concern area in both directions. The break area should be at the center of the mask.
- Apply the repair coating to the grid break area in several smooth, continuous strokes. Apply a minimum of 6 applications of the grid repair compound.
- After 5 minutes, or after the repair area has dried completely, remove the mask.
- Remove any excess repair compound above or below the grid line with a razor blade.
- Test the system for normal operation.
Lead Terminal Repair
| Item | Specification |
|---|---|
| Terminal Kit - Back Glass 4F1Z-14421-AA | |
| Ultra-Clear Spray Glass Cleaner ZC-23 | ESR-M14P5-A |
MATERIAL
- Clean the bus bar in the area to be repaired with steel wool (3.0 to 4.0 grade), and then with window cleaner to remove all dirt, wax, grease, oil or other foreign matter.
- Place the replacement terminal type A over the original tab location, making sure the conductive areas of the terminal are on a good conductive area. Do not place the terminal tab foot on the original location which does not have conductive material.
- Hold the terminal in place with an item such as a regular lead pencil at a 90 degree angle from the terminal. (Holding at other than a 90 degree angle may allow the terminal to slip when the solder liquefies.)
- Place the soldering gun tip on the top of the terminal but not on the painted areas of the tab. Energize the soldering gun and watch for the painted area of the terminal to liquefy and change color. The paint should liquefy in approximately 25-45 seconds after heating. As soon as the paint color completely changes on either side of the terminal, de-energize the soldering gun and continue to hold the terminal in place with the soldering gun and pencil for an additional 30 seconds.
- Remove the soldering gun and pencil from the terminal. The terminal should be allowed to cool for another 2 minutes before the wiring lead is attached to the terminal.
- Attach the electrical lead connection to this terminal, turn on the heated rear window, and verify the operation.
Scheme 56
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Scheme 58
Scheme 59
- Remove the front door trim panel. For additional information, refer to «INTERIOR TRIM AND ORNAMENTATION»(ref-233716) .
- Remove the watershield.
- Partially lower the front door window glass.
- Loosen the window regulator equalizer arm bracket nuts.
- Seat the front door window glass to the front door glass top run.
- Push the window regulator equalizer arm bracket down and tighten the nuts.
- Cycle the window regulator motor fully to verify normal operation.
- Install the watershield.
- Install the front door trim panel. For additional information, refer to «INTERIOR TRIM AND ORNAMENTATION»(ref-233716) .
Windshield Reseal
| Item | Specification |
|---|---|
| ESSEX 2-HOUR CURE | |
| Urethane Adhesive Essex Express | |
| SIKA 2-HOUR CURE | |
| Urethane Adhesive Sika Tack ASAP | |
| ESSEX 24-HOUR CURE | |
| Urethane Adhesive Essex 400-HV | WSB-M2G316-B |
MATERIAL
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Scheme 62
Scheme 63
Scheme 64
- Remove the cowl panel grille. For additional information, refer to «FRONT END BODY PANELS»(ref-233729) .
- Remove the interior/map reading lamp. For additional information, refer to «INTERIOR LIGHTING»(ref-233755) .
- Position the LH and RH front door weatherstrips aside.
- Remove the LH and RH windshield side garnish mouldings.
- Remove the 8 screws, the LH and RH sun visors and the sun visor clips.
- If equipped, remove the roof opening panel garnish moulding.
- Partially lower the front portion of the headliner and block with a suitable material.
- Clean the interior and exterior of the windshield glass surface with non-alcohol based glass cleaner.
- Cut the urethane adhesive applicator tip to specification.
- Apply urethane adhesive over top of the existing urethane adhesive. Apply the urethane to the top and sides of the windshield from the interior of the vehicle. Apply the urethane to the bottom of the windshield from the exterior of the vehicle.
- After the urethane has cured, check the windshield seal for air or water leaks through the urethane bead and add urethane adhesive as necessary.
- Position the front portion of the headliner.
- If equipped, install the roof opening panel garnish moulding.
- Install the LH and RH sun visors, the sun visor clips and the 8 screws.
- Install the RH and LH windshield side garnish mouldings.
- Install the LH and RH front door weatherstrips.
- Install the interior/map reading lamp. For additional information, refer to «INTERIOR LIGHTING»(ref-233755) .
- Install the cowl panel grille. For additional information, refer to «FRONT END BODY PANELS»(ref-233729) .
Material
| Item | Specification |
|---|---|
| ESSEX 2-HOUR CURE | |
| Urethane Adhesive Essex Express | |
| Urethane One Step Primer Essex U-459 | |
| Urethane Metal Primer Essex U-413 | WSB-M2G234-C |
| SIKA 2-HOUR CURE | |
| Urethane Adhesive Sika Tack ASAP | |
| Urethane Metal and Glass Primer Sika 206 G+P | |
| ESSEX 24-HOUR CURE | |
| Urethane Adhesive Essex 400-HV | WSB-M2G316-B |
| Urethane Glass Prep Essex U-401 | WSB-M5B280-C |
| Urethane Glass Primer Essex U-402 | WSB-M2G314-B |
| Urethane Metal Primer Essex U-413 | WSB-M2G234-C |
MATERIAL
| Item | Specification |
|---|---|
| Foam Core Butyl | WSB-M3G143-B1 |
MATERIAL
Scheme 65
Scheme 66
- Remove the rear quarter trim panel.
- Remove the rear quarter window glass nuts.
- Remove the rear quarter window glass.
- To install, reverse the removal procedure.
Scheme 67
Scheme 68
Scheme 69
- Remove the rear wiper motor. For additional information, refer to «WIPERS AND WASHERS»(ref-233725) .
- Disconnect the 2 rear window defogger electrical connectors.
- Remove the 2 liftgate support cylinders. Remove the 2 E-clips. Remove the 2 liftgate support cylinders.
- Remove the LH and RH nut and liftgate window glass.
- To install, reverse the removal procedure.
| Item | Specification |
|---|---|
| ESSEX 2-HOUR CURE | |
| Urethane Adhesive Essex Express | |
| Urethane One Step Primer Essex U-459 | |
| Urethane Metal Primer Essex U-413 | WSB-M2G234-C |
| SIKA 2-HOUR CURE | |
| Urethane Adhesive Sika Tack ASAP | |
| Urethane Metal and Glass Primer Sika 206 G+P | |
| ESSEX 24-HOUR CURE | |
| Urethane Adhesive Essex 400-HV | WSB-M2G316-B |
| Urethane Glass Prep Essex U-401 | WSB-M5B280-C |
| Urethane Glass Primer Essex U-402 | WSB-M2G314-B |
| Urethane Metal Primer Essex U-413 | WSB-M2G234-C |
MATERIAL
| Item | Specification |
|---|---|
| ESSEX 2-HOUR CURE | |
| Urethane Adhesive Essex Express | |
| Urethane One Step Primer Essex U-459 | |
| Urethane Metal Primer Essex U-413 | WSB-M2G234-C |
| SIKA 2-HOUR CURE | |
| Urethane Adhesive Sika Tack ASAP | |
| Urethane Metal and Glass Primer Sika 206 G+P | |
| ESSEX 24-HOUR CURE | |
| Urethane Adhesive Essex 400-HV | WSB-M2G316-B |
| Urethane Glass Prep Essex U-401 | WSB-M5B280-C |
| Urethane Glass Primer Essex U-402 | WSB-M2G314-B |
| Urethane Metal Primer Essex U-413 | WSB-M2G234-C |
MATERIAL