Engine - 3.0L (2V): Removal & Installation Ford Taurus IV рестайлинг

Removal

1. Remove the crankshaft pulley. For additional information, refer to «CRANKSHAFT PULLEY»(ref-233691-S27699543092006052600000) .
2. Remove the crankshaft oil seal.

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Installation

1. Using crankshaft vibration damper replacer, install the crankshaft oil seal.
2. Install the crankshaft pulley. For additional information, refer to «CRANKSHAFT PULLEY»(ref-233691-S27699543092006052600000) .

Removal and Installation

1. Remove the rocker arms. For additional information, refer to «ROCKER ARM»(ref-233691-S02596924522006052600000) .
2. Remove the push rods.
3. To install, reverse the removal procedure.

Note. For a valve train noise concern, inspect the valve-to-rocker arm clearance, rocker arms and push rods for wear. For additional information, refer to ENGINE SYSTEM-GENERAL INFORMATION .

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1. Remove the lower intake manifold. For additional information, refer to «LOWER INTAKE MANIFOLD»(ref-233691-S27868408372006052600000) .
2. Remove the pushrods. For additional information, refer to «PUSH ROD»(ref-233691-S31874744652006052600000) .
3. Remove the tappet guide plate retainer.
4. Remove the valve tappet guide plates.
5. Remove the valve tappets.

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1. Install the valve tappets.
2. Install the valve tappet guide plates.
3. Install the tappet guide plate retainer.
4. Install the pushrods. For additional information, refer to «PUSH ROD»(ref-233691-S27617878052006052600000) .
5. Install the lower intake manifold. For additional information, refer to «LOWER INTAKE MANIFOLD»(ref-233691-S27868408372006052600000) .

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1. Remove the engine front cover. For additional information, refer to «ENGINE FRONT COVER»(ref-233691-S12465665222006052600000) .
2. Rotate the crankshaft and align the timing marks.
3. Remove the camshaft sprocket bolt.
4. Remove the timing chain, the camshaft sprocket and the crankshaft sprocket as an assembly.

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1. Align the timing marks.
2. Install the timing chain, the camshaft sprocket and the crankshaft sprocket as an assembly.
3. Install the camshaft sprocket bolt.
4. Install the engine front cover. For additional information, refer to «ENGINE FRONT COVER»(ref-233691-S12465665222006052600000) .

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1. Disconnect the battery ground cable (14301). For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-233724) .
2. Remove the cowl vent screen and cowl extension. For additional information, refer to «FRONT END BODY PANELS»(ref-233729) .
3. Disconnect the oxygen sensor (HO2S) (9F472) electrical connector.
4. Remove the exhaust manifold to exhaust gas recirculation (EGR) valve tube. For additional information, refer to «ENGINE EMISSION CONTROL»(ref-233733) .
5. Remove the exhaust manifold heat shield. Remove the bolts. Remove the heat shield.
6. Disconnect the catalytic converter from the exhaust manifold. Remove the bolts.
7. Remove the six bolts and the exhaust manifold. Remove the six bolts.
8. Remove the RH exhaust manifold (9430) and the exhaust manifold gasket (9448). Discard the exhaust manifold gasket.

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1. Position a new exhaust manifold gasket and install the exhaust manifold.
2. Install the bolts. Tighten in the sequence shown, in two stages: Stage 1: Tighten to 10 Nm (89 lb-in). Stage 2: Tighten to 22 Nm (16 lb-ft).
3. Connect the catalytic converter. Install the bolts.
4. Install the exhaust manifold heat shield. Install the bolts.
5. Install the exhaust manifold to exhaust gas recirculation (EGR) valve tube. For additional information, refer to «ENGINE EMISSION CONTROL»(ref-233733) .
6. Connect the HO2S electrical connector.
7. Install the cowl vent screen and cowl extension. For additional information, refer to «FRONT END BODY PANELS»(ref-233729) .
8. Connect the battery ground cable.

1. Remove the oil level indicator and tube (6754). Remove the nut. Remove the tube.

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1. Coat the sealing surface of the oil level indicator tube with silicone gasket and sealant.
2. Install the oil level indicator tube. Install the tube. Install the nut.

1. Remove the flexplate. For additional information, refer to «FLEXPLATE»(ref-233691-S12851588332006052600000) .
2. Using a sharp awl, punch one hole into the crankshaft rear seal metal surface between the seal lip and the cylinder block.
3. Screw the threaded end of the special tool into the rear seal. Use the special tool to remove the crankshaft rear seal.

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1. Lubricate the outer lips and the inner seal on the crankshaft rear seal with clean engine oil.
2. Using the special tool, install the crankshaft rear seal. Alternate bolt tightening to correctly seat the crankshaft rear seal.
3. Install the flexplate. For additional information, refer to «FLEXPLATE»(ref-233691-S12851588332006052600000) .

1. Remove the oil pan. For additional information, refer to «OIL PAN»(ref-233691-S12031829252006052600000) .
2. If necessary, remove the oil pump. For additional information, refer to «OIL PUMP»(ref-233691-S12283626852006052600000) .
3. Remove one crankshaft main bearing cap.
4. Remove the crankshaft main bearing.

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1. Install the crankshaft main bearing.
2. Install the crankshaft main bearing cap.
3. Repeat the procedure until all the crankshaft main bearings are inspected and replaced or new bearings are installed.
4. If removed, install the oil pump. For additional information, refer to «OIL PUMP»(ref-233691-S12283626852006052600000) .
5. Install the oil pan. For additional information, refer to «OIL PAN»(ref-233691-S12031829252006052600000) .

1. Remove the oil pan. For additional information, refer to «OIL PAN»(ref-233691-S12031829252006052600000) .
2. If necessary, remove the oil pump. For additional information, refer to «OIL PUMP»(ref-233691-S12283626852006052600000) .
3. Remove the connecting rod bearing cap.
4. Remove the connecting rod bearings.

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1. Install the connecting rod bearings.
2. Install the connecting rod bearing cap.
3. Repeat the procedure until all the connecting rod bearings are replaced.
4. If removed, install the oil pump. For additional information, refer to «OIL PUMP»(ref-233691-S12283626852006052600000) .
5. Install the oil pan. For additional information, refer to «OIL PAN»(ref-233691-S12031829252006052600000) .