Home ReviewsRefund
Home/Ford/Taurus/Ford Taurus IV рестайлинг (2004-2006)/Repair manual/Mechanical/Engine - 3.0L (2V): Component Locations
Contents Section: Mechanical All sections

Engine - 3.0L (2V): Component Locations Ford Taurus IV рестайлинг

Mechanical 77 illustrations ~1446 words

Special Tool(s)

SPECIAL TOOL(S) CHART Remover, Crankshaft Vibration Damper 303-009 (T58P-6316-D)

Scheme 51

Scheme 51: Special Tool(s)
Scheme 51: Special Tool(s)

SPECIAL TOOL(S) CHART Replacer, Vibration Damper 303-175 (T82L-6316-A)

SPECIAL TOOL(S) CHART Compressor, Valve Spring 303-163 (T81P-6513-A)

Scheme 52

Scheme 52: Special Tool(s)
Scheme 52: Special Tool(s)

Scheme 53

Scheme 53: Removal and Installation
Scheme 53: Removal and Installation

Scheme 54

Scheme 54
Scheme 54
  1. Remove the rocker arms. For additional information, refer to «ROCKER ARM»(ref-233691-S02596924522006052600000) .
  2. Rotate the crankshaft until the piston for the valve being worked on is at the top of its stroke with both the intake valve and the exhaust valve closed.
  3. Hold the valve in the cylinder head. Remove the spark plug. For additional information, refer to «ENGINE IGNITION - 3.0L (2V)»(ref-233737) . Apply a minimum of 689 kPa (100 psi) of compressed air to the cylinder.
  4. Using the special tool, remove the valve spring retainer keys.
  5. Remove the valve spring retainer.
  6. Remove the valve spring.
  7. Remove the valve stem seal.
  8. To install, reverse the removal procedure.

SPECIAL TOOL(S) CHART Teflon® Seal Replacer Set 211-D027 (D90P-3517-A) or equivalent

Scheme 55

Scheme 55: Special Tool(s)
Scheme 55: Special Tool(s)

SPECIAL TOOL(S) CHART Installer, Crankshaft Rear Main Oil Seal 303-323 (T88L-6701-A) Remover, Jet Plug 310-005 (T77L-9533-B)

Scheme 56

Scheme 56: Special Tool(s)
Scheme 56: Special Tool(s)

SPECIAL TOOL(S) CHART Remover/Installer, Upper Main Bearing 303-002 (TOOL-6331)

Scheme 57

Scheme 57: Special Tool(s)
Scheme 57: Special Tool(s)

SPECIAL TOOL(S) CHART 3 Bar Engine Support Kit 303-F072 Lifting Brackets, Engine 303-D050 (D70P-6000) equivalent

Scheme 58

Scheme 58: Special Tool(s)
Scheme 58: Special Tool(s)

Scheme 59

Scheme 59
Scheme 59

Scheme 60

Scheme 60
Scheme 60

Scheme 61

Scheme 61
Scheme 61

Scheme 62

Scheme 62
Scheme 62

Scheme 63

Scheme 63: Removal and Installation
Scheme 63: Removal and Installation

Scheme 64

Scheme 64
Scheme 64

Scheme 65

Scheme 65
Scheme 65

Scheme 66

Scheme 66
Scheme 66
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-233684) .
  2. Remove the 2 bolts and the engine roll restrictor. To install tighten to 48 Nm (35 lb-ft).
  3. Install the special tool to the LH cylinder head.
  4. Using the special tools, support the LH side of the engine.
  5. Remove the 3 bolts, the 9 screws and the front splash shield.
  6. Remove the LH engine support insulator-to-subframe nut. To install, tighten to 90 Nm (66 lb-ft).
  7. Remove the A/C compressor bolt and position the wiring retainer bracket aside.
  8. Using the special tools, raise the RH side of the engine.
  9. Remove the 2 bolts and the LH engine support insulator. To install, tighten to 62 Nm (46 lb-ft).
  10. Remove the 2 nuts, the bolt and position the ground wire and catalytic converter heat shield aside. To install, tighten to 20 Nm (15 lb-ft).
  11. Install the special tool to the RH cylinder head.
  12. Using the special tools, support the RH side of the engine.
  13. Remove the engine support insulator-to-subframe nut. To install, tighten to 90 Nm (66 lb-ft).
  14. Remove the engine support insulator shield nut. To install, tighten to 20 Nm (15 lb-ft).
  15. Remove the through bolt and RH engine support insulator. To install, tighten to 120 Nm (89 lb-ft).
  16. To install, reverse the removal procedure.

SPECIAL TOOL(S) CHART Powertrain Lift with Tilting Plate 014-00765 or equivalent Lifting Eyes 303-D030 (D81L-6001-D) or equivalent Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Heavy Duty Floor Crane 014-00072 or equivalent

Scheme 67

Scheme 67: Special Tool(s)
Scheme 67: Special Tool(s)

Scheme 68

Scheme 68
Scheme 68

Scheme 69

Scheme 69
Scheme 69

Scheme 70

Scheme 70: Removal
Scheme 70: Removal

Scheme 71

Scheme 71
Scheme 71

Scheme 72

Scheme 72
Scheme 72

Scheme 73

Scheme 73
Scheme 73

Scheme 74

Scheme 74
Scheme 74

Scheme 75

Scheme 75
Scheme 75

Scheme 76

Scheme 76
Scheme 76

Scheme 77

Scheme 77
Scheme 77

Scheme 78

Scheme 78
Scheme 78

Scheme 79

Scheme 79
Scheme 79

Scheme 80

Scheme 80
Scheme 80

Scheme 81

Scheme 81
Scheme 81

Scheme 82

Scheme 82
Scheme 82

Scheme 83

Scheme 83
Scheme 83

Scheme 84

Scheme 84
Scheme 84

Scheme 85

Scheme 85
Scheme 85

Scheme 86

Scheme 86
Scheme 86

Scheme 87

Scheme 87
Scheme 87

Scheme 88

Scheme 88
Scheme 88

Scheme 89

Scheme 89
Scheme 89

Scheme 90

Scheme 90
Scheme 90

Scheme 91

Scheme 91
Scheme 91

Scheme 92

Scheme 92
Scheme 92

Scheme 93

Scheme 93
Scheme 93

Scheme 94

Scheme 94
Scheme 94

Scheme 95

Scheme 95
Scheme 95

Scheme 96

Scheme 96
Scheme 96

Scheme 97

Scheme 97
Scheme 97

Scheme 98

Scheme 98
Scheme 98

Scheme 99

Scheme 99
Scheme 99

Scheme 100

Scheme 100
Scheme 100

Scheme 101

Scheme 101
Scheme 101

Scheme 102

Scheme 102
Scheme 102

Scheme 103

Scheme 103
Scheme 103

Scheme 104

Scheme 104
Scheme 104

Scheme 105

Scheme 105
Scheme 105

Scheme 106

Scheme 106
Scheme 106

Scheme 107

Scheme 107
Scheme 107

Scheme 108

Scheme 108
Scheme 108

Scheme 109

Scheme 109
Scheme 109

Scheme 110

Scheme 110
Scheme 110

Scheme 111

Scheme 111
Scheme 111

Scheme 112

Scheme 112
Scheme 112

Scheme 113

Scheme 113
Scheme 113

Scheme 114

Scheme 114
Scheme 114

Scheme 115

Scheme 115
Scheme 115

Scheme 116

Scheme 116
Scheme 116

Scheme 117

Scheme 117
Scheme 117

Scheme 118

Scheme 118
Scheme 118

Scheme 119

Scheme 119
Scheme 119

Scheme 120

Scheme 120
Scheme 120

Scheme 121

Scheme 121
Scheme 121

Scheme 122

Scheme 122
Scheme 122

Scheme 123

Scheme 123
Scheme 123
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-233684) .
  2. Release the fuel system pressure. For additional information, refer to «FUEL SYSTEM-GENERAL INFORMATION»(ref-233735) .
  3. Park the windshield wiper arms in the highest position on the windshield.
  4. Remove the battery. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-233724) .
  5. Recover the refrigerant from the A/C system. For additional information, refer to «CLIMATE CONTROL SYSTEM-GENERAL INFORMATION»(ref-233738) .
  6. Drain the engine cooling system. For additional information, refer to «ENGINE COOLING»(ref-233700) .
  7. Remove the RH and LH halfshafts. For additional information, refer to «FRONT DRIVE HALFSHAFTS»(ref-233693) .
  8. Remove the air cleaner outlet pipe. For additional information, refer to «INTAKE AIR DISTRIBUTION & FILTERING»(ref-233699) .
  9. Remove the 3 retaining clips (2 shown) and the RH cowl panel grille.
  10. Remove the clip on the RH cowl extension panel.
  11. Remove the 3 screws (2 shown) and the RH cowl extension panel.
  12. Remove the 3 nuts and position the steering column input shaft coupling boot aside.
  13. Remove the pinch bolt and slide the coupling off the steering gear input shaft.
  14. Remove the 2 retainers and the accelerator control splash shield.
  15. Disconnect the accelerator cable, speed control actuator cable and the throttle return spring from the throttle body.
  16. Remove the 2 bolts and position the accelerator cable bracket aside.
  17. Disconnect the vacuum hose and the evaporative emissions (EVAP) return tube.
  18. Remove the nut and disconnect the manual control lever cable.
  19. Disconnect the manual control lever cable from the bracket and position aside.
  20. Loosen the bolt and disconnect the 42-pin and transmission range (TR) sensor electrical connectors.
  21. Disconnect the mass air flow (MAF) sensor electrical connector.
  22. Remove the nut and disconnect the ground wire.
  23. Disconnect the upper radiator hose and the heater hose.
  24. Disconnect the power steering return hose.
  25. Disconnect the generator electrical connectors and position the wire harness aside.
  26. Disconnect the A/C suction tube from the accumulator drier. For additional information, refer to «CLIMATE CONTROL SYSTEM-GENERAL INFORMATION»(ref-233738) .
  27. Disconnect the fuel tube spring lock coupling. For additional information, refer to «FUEL SYSTEM-GENERAL INFORMATION»(ref-233735) .
  28. Disconnect the degas bottle hose.
  29. Remove the 2 bolts and the engine roll restrictor.
  30. Disconnect the heater hose.
  31. Remove the bolt and disconnect the ground wire terminals.
  32. Disconnect the evaporative emissions (EVAP) canister purge valve electrical connector.
  33. Remove the bolt and the ground wire terminal.
  34. Loosen the bolt and disconnect the powertrain control module (PCM) electrical connector.
  35. Remove the 2 nuts and disconnect the catalytic converter from the dual converter Y-pipe.
  36. Remove the 2 nuts and the muffler pipe clamp. Separate and remove the catalytic converter from the muffler pipe.
  37. Remove the nut and disconnect the A/C discharge tube.
  38. Remove the 4 bolts and the radiator support bracket.
  39. Disconnect the lower radiator hose from the radiator and degas bottle supply hose.
  40. Disconnect the transmission oil cooler hose.
  41. If equipped, disconnect the wire harness electrical connector.
  42. Disconnect the auxiliary oil cooler assembly. Disconnect the transmission oil cooler hose, if equipped. Disconnect the power steering return hose.
  43. Remove the oil pan drain plug and drain the engine oil. To install, tighten to 13 Nm (10 lb-ft).
  44. Remove the starter motor electrical connector cover.
  45. Remove the 2 nuts and disconnect the starter motor electrical connectors.
  46. Remove the 2 bolts and the starter motor.
  47. Remove the bolt and the engine inspection cover.
  48. Remove the 4 torque converter nuts.
  49. Remove the nuts and disconnect the LH and RH stabilizer links from the stabilizer bar.
  50. Remove the cotter pins, nuts and separate the LH and RH tie-rod ends from the steering knuckles.
  51. Position the special tool.
  52. Remove the 4 front subframe-to-body bolts.
  53. Using the special tool, lower the powertrain and subframe assembly out of the vehicle.
  54. Remove the nut and detach the power steering pressure (PSP) tube bracket.
  55. Remove the nut and detach the PSP tube bracket.
  56. Disconnect the PSP tube from the power steering pump.
  57. Disconnect the spark plug wires.
  58. Disconnect the ignition coil electrical connector.
  59. Remove the 3 bolts and the ignition coil.
  60. Disconnect the output shaft speed (OSS) sensor electrical connector and position the wire harness aside.
  61. Disconnect the turbine shaft speed (TSS) sensor electrical connector.
  62. Disconnect the transaxle harness electrical connector and position the wire harness aside.
  63. Remove the 2 nuts and the heat shield.
  64. Install the special tool to the LH side of the engine.
  65. Install the special tool to the RH side of the engine.
  66. Using the special tools, support the engine.
  67. Remove the 2 RH engine support insulator bracket-to-transmission bolts.
  68. Remove the LH engine support insulator-to-subframe nut.
  69. Remove the heat shield nut.
  70. Remove the RH engine support insulator through bolt.
  71. Disconnect the catalyst monitor sensor electrical connector.
  72. Disconnect the catalyst monitor sensor electrical connector.
  73. Remove the 2 bolts, 2 nuts and the dual converter Y-pipe.
  74. Disconnect the lower radiator hose from the coolant pump.
  75. Remove the 5 transmission-to-engine bolts and 1 stud bolt.
  76. Separate the engine from the transmission.

Scheme 124

Scheme 124
Scheme 124

SPECIAL TOOL(S) CHART Crankshaft Damper Remover 303-009 (T58P-6316-D) Camshaft Bearing Set 303-017 (T65L-6250-A) Engine Stand 014-00232 or equivalent

Scheme 125

Scheme 125
Scheme 125

Scheme 126

Scheme 126
Scheme 126

SPECIAL TOOL(S) CHART Compressor, Valve Spring 303-163 (T81P-6513-A)

SPECIAL TOOL(S) CHART Service Set, Piston Pin 303-S024 (T68P-6135-A)

Scheme 127

Scheme 127: Special Tool(s)
Scheme 127: Special Tool(s)

More articles — Engine - 3.0L (2V)