Special Tool(s)
SPECIAL TOOL DESCRIPTION Remover, Compressor Pulley 412-001 (T71P-19703-B) Installer, A/C Compressor Coil 412-065 (T89P-19623-EH) Holding Fixture, Compressor Clutch 412-103 (T95L-19703-AH) Installer, A/C Compressor Field Coil 412-078 (T91L-19623-CH) Remover, A/C Compressor Field Coil 412-067 (T89P-19623-FH)
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- Remove the A/C compressor (19703). For additional information, refer to «AIR CONDITIONING (A/C) COMPRESSOR - 3.0L (2V)»(ref-233704-S05302759772006052600000) or «AIR CONDITIONING (A/C) COMPRESSOR - 3.0L (4V)»(ref-233704-S15301598532006052600000) .
- Remove the A/C clutch hub retaining bolt. Hold the A/C clutch hub with the special tool. Remove the bolt.
- Remove the A/C clutch disc and hub and the spacer (19D648). Thread an 8 x 1.25 mm (0.04 in) bolt into the A/C clutch disc and hub to force it from the compressor shaft. Lift the A/C clutch disc and hub and the spacer from the compressor shaft.
- Remove the pulley snap ring.
- Remove the A/C compressor pulley. Install the special tool. Remove the compressor pulley.
- Remove the A/C compressor clutch field coil. Install the special tool on the nose opening of the A/C compressor. Install the special tool. Remove the A/C compressor clutch field coil.
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- Visually inspect the A/C clutch disc and hub, A/C compressor pulley and A/C clutch field coil for damage. Inspect for physical damage including cracked or melted components or discoloration due to excessive heat. Inspect for excessive wear including grooving in the A/C clutch disc and hub or A/C compressor pulley that is more than fingernail depth. Inspect for roughness in the A/C compressor pulley bearing.
- Clean the A/C compressor clutch field coil and pulley bearing mounting surfaces.
- Install the A/C compressor clutch field coil. Place the A/C compressor clutch field coil on the A/C compressor with the A/C compressor clutch field coil electrical connector correctly positioned. Place the special tool on the A/C compressor clutch field coil. Place the special tool on the special tool. Use the special tool to install the A/C compressor clutch field coil until bottomed completely against the A/C compressor.
- Install the A/C clutch pulley.
- Install the pulley snap ring with the bevel side out.
- Place one nominal thickness A/C clutch hub spacer inside the clutch hub spline opening.
- Install the A/C clutch.
- Install the A/C clutch hub retaining bolt. Hold the A/C clutch hub with the special tool. Tighten the bolt.
- Measure and adjust the clutch air gap by removing or adding A/C clutch hub spacers.
- Install the A/C compressor. For additional information, refer to «AIR CONDITIONING (A/C) COMPRESSOR - 3.0L (2V)»(ref-233704-S05302759772006052600000) or «AIR CONDITIONING (A/C) COMPRESSOR - 3.0L (4V)»(ref-233704-S15301598532006052600000) .
SPECIAL TOOL DESCRIPTION Holding Fixture, Compressor Clutch 412-103 (T95L-19703-AH) Protector, A/C Compressor Shaft Oil Seal 412-094 (T94P-19623-F) Remover, A/C Compressor Shaft Oil Seal 412-059 (T89P-19623-BH) Installer, A/C Compressor Shaft Oil Seal 412-058 (T89P-19623-AH) Remover, A/C Compressor Snap Ring 412-063 (T89P-19623-DH) Remover, O-Ring Seal 100-010 (T71P-19703-C)
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SPECIAL TOOL DESCRIPTION Remover, Broken Orifice 412-035 (T83L-19990-B) Remover/Installer, Fixed Orifice 412-034 (T83L-19990-A)