EGR System (5.4L 4V)
The EGR system returns a small amount of exhaust gas into the intake manifold. This reduces the overall combustion temperature. Cooler combustion temperatures provide a significant reduction of the Nitrogen Oxides (NOx) in the exhaust emissions.
EGR System Module Tube (5.4L 4V)
The EGR system module tube
- connects the exhaust manifold to the EGR system module and provides a path to deliver exhaust vapors to the EGR system module.
The EGR vacuum regulator solenoid uses input from the PCM to achieve the calibrated level of EGR flow for various engine operating conditions.
The PCM controls the EGR system module opening via the vacuum regulator solenoid. When the EGR system module opens, exhaust gas flows to the intake manifold. The EGR system module transducer measures the delta pressure across the orifice located in the EGR system module gasket. This delta pressure signal is sent to the PCM providing an indication of the EGR mass flow that was delivered.
The amount of recirculated exhaust gas depends on
- engine rpm.
- intake manifold vacuum.
- exhaust backpressure.
- engine coolant temperature.
- throttle position.
PCV System
The PCV system uses intake manifold vacuum to ventilate blow-by vapors from the crankcase and return the vapors to the intake manifold for combustion. The PCV valve varies the amount of blow-by vapors returned to the intake manifold based on available engine vacuum.
Refer to the Introduction - Gasoline Models article.
Scheme 45
| Item | Part Number | Description |
|---|---|---|
| 1 | 14A464 | EGR system module electrical connector |
| 2 | 9E498 | Engine vacuum harness-to-EGR system module connector |
| 3 | EGR system module tube-to-EGR system module fitting (part of 9D477) | |
| 4 | EGR system module tube-to-exhaust manifold fitting (part of 9D477) | |
| 5 | 9D477 | EGR system module tube |
| 6 | W500224 | EGR system module bolts (2 required) |
| 7 | 9Y456 | EGR system module |
| 8 | 9D476 | EGR system module gasket |
PARTS DESCRIPTION CHART
- Refer to the appropriate procedures and/or exploded views in this service information for any Warnings, Notices, Notes, Materials, Specifications, and Special Tools. Items in the exploded views may not be listed in order of removal.