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Engine Mechanical - 3.7L: Component Locations Ford Mustang V рестайлинг

Mechanical 180 illustrations ~2693 words

Special Tool(s)

SPECIAL TOOLS REFERENCE Handle 205-153 (T80T-4000-W) Installer, Differential Bearing Cone 205-142 (T80T-4000-J) Installer, Spark Plug Tube Seal 303-1247/2 Remover, Spark Plug Tube Seal 303-1247/1

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Scheme 296: Special Tool(s)
Scheme 296: Special Tool(s)

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SPECIAL TOOLS REFERENCE Handle 205-153 (T80T-4000-W) Installer, Differential Bearing Cone 205-142 (T80T-4000-J) Installer, Spark Plug Tube Seal 303-1247/2 Remover, Spark Plug Tube Seal 303-1247/1

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Scheme 300: Special Tool(s)
Scheme 300: Special Tool(s)

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Scheme 301

SPECIAL TOOLS REFERENCE 3 Jaw Puller 303-D121 or equivalent Installer, Front Cover Oil Seal 303-335 Replacer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) Strap Wrench 303-D055 (D85L-6000-A) or equivalent Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool

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Scheme 302: Special Tool(s)
Scheme 302: Special Tool(s)

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SPECIAL TOOLS REFERENCE Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) Installer, Front Crankshaft Seal 303-1251 Remover, Oil Seal 303-409 (T92C-6700CH)

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Scheme 306: Special Tool(s)
Scheme 306: Special Tool(s)

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SPECIAL TOOLS REFERENCE Handle 205-153 (T80T-4000-W) Installer, Spindle Bearing 205-149 (T80T-4000-R) Installer, Spindle Bearing 205-150 (T80T-4000-S)

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Scheme 309: Special Tool(s)
Scheme 309: Special Tool(s)

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SPECIAL TOOLS REFERENCE Remover/Installer, Water Tube Seal 303-1528

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Scheme 312: Special Tool(s)
Scheme 312: Special Tool(s)

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ItemPart NumberDescription
16B055Front cover radial seal

FRONT COVER RADIAL SEAL REFERENCE CHART

SPECIAL TOOLS REFERENCE Hold Down, Secondary Chain 303-1530 Tool, Camshaft Holding 303-1248

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Scheme 314: Special Tool(s)
Scheme 314: Special Tool(s)

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ItemPart NumberDescription
16256LH intake Variable Camshaft Timing (VCT) assembly
26C525LH exhaust VCT assembly
36K297LH secondary timing chain tensioner shoe
46B274LH primary timing chain guide
56268Primary timing chain
66306Crankshaft timing chain sprocket
76L266Primary timing chain tensioner
86K255RH primary timing chain tensioner arm
96K297RH secondary timing chain tensioner shoe
106C525RH exhaust VCT assembly
116256RH intake VCT assembly
126K297RH primary timing chain guide
138501Channel cover plate
146K297LH primary timing chain guide
156268RH secondary timing chain
166K254RH secondary timing chain tensioner
176K254LH secondary timing chain tensioner
186268LH secondary timing chain

TIMING DRIVE COMPONENTS REFERENCE CHART

SPECIAL TOOLS REFERENCE Hold Down, Secondary Chain 303-1530 Tool, Camshaft Holding 303-1248

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Scheme 317: Special Tool(s)
Scheme 317: Special Tool(s)

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SPECIAL TOOLS REFERENCE Hold Down, Secondary Chain 303-1530 Tool, Camshaft Holding 303-1248

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Scheme 319: Special Tool(s)
Scheme 319: Special Tool(s)

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SPECIAL TOOLS REFERENCE Compressor, Valve Spring 303-300 (T87C-6565-A) Compressor, Valve Spring 303-350 (T89P-6565-A) Compressor, Valve Spring 303-1249 Installer, Valve Stem Oil Seal 303-470 (T94P-6510-CH)

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Scheme 321: Special Tool(s)
Scheme 321: Special Tool(s)

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Scheme 324

SPECIAL TOOLS REFERENCE Eye, Engine Lift 303-1245 Lift Eye, RH Front 303-1529 Support Bar, Engine 303-F072

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Scheme 325: Special Tool(s)
Scheme 325: Special Tool(s)

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SPECIAL TOOLS REFERENCE Eye, Engine Lift 303-1245 Lift Eye, RH Front 303-1529 Support Bar, Engine 303-F072 Tool, Camshaft Holding 303-1248

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Scheme 328: Special Tool(s)

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SPECIAL TOOLS REFERENCE Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool

SPECIAL TOOLS REFERENCE Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool

SPECIAL TOOLS REFERENCE Handle 205-153 (T80T-4000-W) Installer, Rear Main Seal 303-1250 Remover, Crankshaft Rear Oil Seal 303-519 (T95P-6701-EH) Slide Hammer 307-005 (T59L-100-B)

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Scheme 332: Special Tool(s)
Scheme 332: Special Tool(s)

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SPECIAL TOOLS REFERENCE Eye, Engine Lift 303-1245 Handle 205-153 (T80T-4000-W) Installer, Rear Main Seal 303-1250 Lift Eye, RH Front 303-1529 Remover, Crankshaft Rear Oil Seal 303-519 (T95P-6701-EH) Slide Hammer 307-005 (T59L-100-B) Support Bar, Engine 303-F072 Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool

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Scheme 336: Special Tool(s)
Scheme 336: Special Tool(s)

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SPECIAL TOOLS REFERENCE Eye, Engine Lift 303-1245 Lift Eye, RH Front 303-1529 Support Bar, Engine 303-F072

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Scheme 342: Special Tool(s)
Scheme 342: Special Tool(s)

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Scheme 344: Engine Support Insulator - LH
Scheme 344: Engine Support Insulator - LH
ItemPart NumberDescription
1W712530LH engine mount bracket-to-engine mount nut
2W500723LH engine mount bracket bolt (3 required)
36B033LH engine mount bracket
4W707641LH engine mount bolt (2 required)
56038LH engine mount

ENGINE SUPPORT INSULATOR REFERENCE CHART

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Scheme 345: Engine Support Insulator - RH (View 1 of 2)
Scheme 345: Engine Support Insulator - RH (View 1 of 2)
ItemPart NumberDescription
1W520103Wiring harness retainer bracket nut
2Wiring harness retainer bracket (part of 14B060)
3Wiring harness retainer (part of 14B060) (manual transmission only)
4W520103Transmission cooling tube retainer nut (automatic transmission only)
5Transmission cooling tubes retainer (part of 7H420) (automatic transmission only)

ENGINE SUPPORT INSULATOR REFERENCE CHART

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Scheme 346: Engine Support Insulator - RH (View 2 of 2)
Scheme 346: Engine Support Insulator - RH (View 2 of 2)
ItemPart NumberDescription
1W712530RH engine mount bracket-to-engine mount nut
2W500723RH engine mount bracket bolt
3W714924RH engine mount bracket stud bolt (2 required)
46037RH engine mount bracket
5W707641RH engine mount bolt (2 required)
66038RH engine mount

ENGINE SUPPORT INSULATOR REFERENCE CHART

SPECIAL TOOLS REFERENCE Eye, Engine Lift 303-1245 Lift Eye, RH Front 303-1529 2,200# Floor Crane, Fold Away 300-OTC1819E Retainer, Torque Converter 307-346 (T97T-7902-A) or equivalent Spreader Bar 303-D089 (D93P-6001-A3) or equivalent

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Scheme 347: Special Tool(s)

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WARNINGDo not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
WARNINGBefore working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury.

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  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-439777) article.
  2. Release the fuel system pressure. For additional information, refer to «FUEL SYSTEM - GENERAL INFORMATION»(ref-439829) article.
  3. Remove the battery tray. For additional information, refer to «BATTERY, MOUNTING & CABLES»(ref-439815) article.
  4. Drain the engine cooling system. For additional Information, refer to «ENGINE COOLING SYSTEM»(ref-439830) article.
  5. Detach the 2 windshield washer hose retainers and the 8 hood insulation pin-type retainers (2 shown in illustration).
  6. Detach the 2 windshield washer hose retainers and disconnect the 2 windshield washer hose C-Lock Couplers. For additional information, refer to «WIPER SYSTEM & WASHER SYSTEM»(ref-439820) article.
  7. Remove the 4 bolts (2 shown in illustration) and the hood.
  8. If equipped, remove the 4 nuts (2 shown in illustration) and the strut tower cross brace.
  9. If equipped, detach the 2 retainers and remove the engine appearance cover.
  10. Remove the 2 LH cowl vent screen plastic rivets.
  11. Lift the cowl screen and remove the bolt and ground strap. Detach the wiring harness retainer from the cowl.
  12. Remove the engine Air Cleaner (ACL) and ACL outlet pipe. For additional information, refer to «INTAKE AIR DISTRIBUTION SYSTEM & INTAKE AIR FILTERING SYSTEM»(ref-439816) article.
  13. Remove the degas bottle. For additional information, refer to «ENGINE COOLING SYSTEM»(ref-439830) article.
  14. Remove the accessory drive belt and A/C compressor belt. For additional information, refer to «ENGINE ACCESSORY DRIVE BELTS»(ref-439789) article.
  15. Disconnect the upper and lower radiator hoses from the thermostat housing.
  16. Disconnect the fuel supply tube quick connect coupling from the fuel rail. For additional information, refer to «FUEL SYSTEM - GENERAL INFORMATION»(ref-439829) article.
  17. Disconnect Evaporative Emission (EVAP) tube from intake manifold. For additional information, refer to «FUEL SYSTEM - GENERAL INFORMATION»(ref-439829) article. Detach the EVAP tube retainer from the intake manifold.
  18. Detach the fuel supply tube and EVAP tube retainer from the LH valve cover and position aside.
  19. Disconnect the brake booster vacuum hose from the engine.
  20. Disconnect the engine wiring harness electrical connector. Detach the wiring harness pin-type retainer from the bracket.
  21. Disconnect the middle PCM electrical connector. Detach the PCM wiring harness pin-type retainer.
  22. Disconnect the 2 heater hose couplings (1 shown in illustration) at the RH rear of the engine. For additional information, refer to «HVAC - CLIMATE CONTROL SYSTEM - GENERAL INFORMATION & DIAGNOSTICS»(ref-439786) article.
  23. Detach and disconnect the RH and LH Heated Oxygen Sensor (HO2S) electrical connectors.
  24. Remove the nut and disconnect the generator B+ cable.
  25. Disconnect the generator electrical connector. Detach the 2 generator wiring harness retainer from the valve cover and valve cover stud bolt.
  26. Remove the nut and the LH valve cover stud bolt wiring harness bracket.
  27. If equipped, disconnect the block heater electrical connector.
  28. Install the LH engine lift eye.
  29. Detach the wiring harness retainer from the A/C compressor stud bolt.
  30. Remove the A/C compressor nut and the stud.
  31. Loosen the A/C compressor bolt and stud bolt and position the A/C compressor aside.
  32. Install the RH front lift eye.
  33. Remove the RH and LH engine mount-to-engine bracket mount nuts.
  34. Remove the 3 bolts and lower the underbody shield.
  35. Remove the drain plug and drain the engine oil. Install the drain plug and tighten to 27 Nm (20 lb-ft).
  36. Remove and discard the engine oil filter.
  37. Remove the 4 nuts (2 shown in illustration) and the front crossmember brace.
  38. Remove the starter motor. For additional information, refer to «STARTING SYSTEM»(ref-439822) article.
  39. Remove the 2 pin-type retainers and the access cover.
  40. Remove the 4 torque converter nuts.
  41. Remove and discard the 2 LH and RH catalytic converter-to-exhaust manifold nuts.
  42. Remove the bolt and the ground wire from the rear of the RH cylinder head.
  43. Detach the 2 wiring harness retainers (1 shown in illustration) from the 2 upper transmission stud bolts.
  44. Remove the 4 upper bellhousing-to-engine bolts and stud bolts (2 shown in illustration).
  45. Loosen the engine-to-bellhousing bolt.
  46. Loosen the bellhousing-to-engine bolt.
  47. Remove the oil pan-to-bellhousing bolt.
  48. Remove the 2 LH bellhousing-to-oil pan bolts.
  49. Remove the LH bellhousing-to-engine bolt.
  50. Remove the nut from the rear side of the RH engine mount bracket and position the wiring harness retainer aside.
  51. Remove the nut from the front side of the RH engine mount bracket and position the transmission cooler tube clamp aside.
  52. Remove the stud bolt from the front side of the RH engine mount bracket.
  53. Remove the bolt from the front side of the LH engine mount bracket.
  54. Raise the underbody shield and install the 3 bolts for clearance for the floor crane. Do not torque at this time.
  55. Support the bellhousing of the transmission with a suitable floor jack and a block of wood.
  56. Remove the engine-to-bellhousing bolt.
  57. Remove the bellhousing-to-engine bolt.
  58. Using the Floor Crane and Spreader Bar, support the engine.
  59. Remove the 2 LH engine mount bracket bolts and remove the bracket.
  60. Remove the RH engine mount bracket bolt, stud bolt and remove the bracket.
  61. Using the Floor Crane and Spreader Bar, remove the engine.
  62. Install the Torque Converter Retainer.

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SPECIAL TOOLS REFERENCE Eye, Engine Lift 303-1245 Lift Eye, RH Front 303-1529 2,200# Floor Crane, Fold Away 300-OTC1819E Spreader Bar 303-D089 (D93P-6001-A3) or equivalent

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Scheme 396: Special Tool(s)
Scheme 396: Special Tool(s)

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WARNINGDo not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
WARNINGBefore working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury.

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  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-439777) article.
  2. Release the fuel system pressure. For additional information, refer to «FUEL SYSTEM - GENERAL INFORMATION»(ref-439829) article.
  3. Remove the battery tray. For additional information, refer to «BATTERY, MOUNTING & CABLES»(ref-439815) article.
  4. Drain the engine cooling system. For additional Information, refer to «ENGINE COOLING SYSTEM»(ref-439830) article.
  5. Detach the 2 windshield washer hose retainers and the 8 hood insulation pin-type retainers (2 shown in illustration).
  6. Detach the 2 windshield washer hose retainers and disconnect the 2 windshield washer hose C-Lock Couplers. For additional information, refer to «WIPER SYSTEM & WASHER SYSTEM»(ref-439820) article.
  7. Remove the 4 bolts (2 shown in illustration) and the hood.
  8. If equipped, remove the 4 nuts (2 shown in illustration) and the strut tower cross brace.
  9. If equipped, detach the 2 retainers and remove the engine appearance cover.
  10. Remove the 2 LH cowl vent screen plastic rivets.
  11. Lift the cowl screen and remove the bolt and ground strap. Detach the wiring harness retainer from the cowl.
  12. Remove the engine Air Cleaner (ACL) and ACL outlet pipe. For additional information, refer to «INTAKE AIR DISTRIBUTION SYSTEM & INTAKE AIR FILTERING SYSTEM»(ref-439816) article.
  13. Remove the degas bottle. For additional information, refer to «ENGINE COOLING SYSTEM»(ref-439830) article.
  14. Remove the accessory drive belt and A/C compressor belt. For additional information, refer to «ENGINE ACCESSORY DRIVE BELTS»(ref-439789) article.
  15. Disconnect the upper and lower radiator hoses from the thermostat housing.
  16. Disconnect the fuel supply tube quick connect coupling from the fuel rail. For additional information, refer to «FUEL SYSTEM - GENERAL INFORMATION»(ref-439829) article.
  17. Disconnect Evaporative Emission (EVAP) tube from intake manifold. For additional information, refer to «FUEL SYSTEM - GENERAL INFORMATION»(ref-439829) article. Detach the EVAP tube retainer from the intake manifold.
  18. Detach the fuel supply tube and EVAP tube retainer from the LH valve cover and position aside.
  19. Disconnect the brake booster vacuum hose from the engine.
  20. Disconnect the engine wiring harness electrical connector. Detach the wiring harness pin-type retainer from the bracket.
  21. Disconnect the middle PCM electrical connector. Detach the PCM wiring harness pin-type retainer.
  22. Disconnect the 2 heater hose couplings (1 shown in illustration) at the RH rear of the engine. For additional information, refer to «HVAC - CLIMATE CONTROL SYSTEM - GENERAL INFORMATION & DIAGNOSTICS»(ref-439786) article.
  23. Detach and disconnect the RH and LH Heated Oxygen Sensor (HO2S) electrical connectors.
  24. Remove the nut and disconnect the generator B+ cable.
  25. Disconnect the generator electrical connector. Detach the generator wiring harness retainer from the valve cover stud bolt.
  26. Remove the nut and the LH valve cover stud bolt wiring harness bracket.
  27. If equipped, disconnect the block heater electrical connector.
  28. Install the LH engine lift eye.
  29. Detach the wiring harness retainer from the A/C compressor stud bolt.
  30. Remove the A/C compressor nut and the stud.
  31. Loosen the A/C compressor bolt and stud bolt and position the A/C compressor aside.
  32. Install the RH front lift eye.
  33. Remove the RH and LH engine mount-to-engine bracket mount nuts.
  34. Remove the 3 bolts and lower the underbody shield.
  35. Remove the drain plug and drain the engine oil. Install the drain plug and tighten to 27 Nm (20 lb-ft).
  36. Remove and discard the engine oil filter.
  37. Remove the 4 nuts (2 shown in illustration) and the front crossmember brace.
  38. Remove the starter motor. For additional information, refer to «STARTING SYSTEM»(ref-439822) article.
  39. Remove the 2 pin-type retainers and the access cover.
  40. Remove and discard the 2 LH and RH catalytic converter-to-exhaust manifold nuts.
  41. Remove the bolt and the ground wire from the rear of the RH cylinder head.
  42. Detach the 2 wiring harness retainers (1 shown in illustration) from the 2 upper transmission stud bolts.
  43. Remove the 4 upper bellhousing-to-engine bolt and stud bolts (2 shown in illustration).
  44. Loosen the engine-to-bellhousing bolt.
  45. Loosen the LH bellhousing-to-oil pan bolt.
  46. Remove the oil pan-to-bellhousing bolt.
  47. Remove the LH bellhousing-to-engine bolt and LH bellhousing-to-oil pan stud bolt.
  48. Remove the nut from the rear side of the RH engine mount bracket stud bolt and position the wiring harness retainer aside.
  49. Detach the wiring harness retainer from the front side of the RH engine mount bracket stud bolt and position aside.
  50. Remove the stud bolt from the front side of the RH engine mount bracket.
  51. Remove the bolt from the front side of the LH engine mount bracket.
  52. Raise the underbody shield and install the 3 bolts for clearance for the floor crane. Do not torque at this time.
  53. Support the front of the transmission with a suitable floor jack and a block of wood.
  54. Remove the engine-to-bellhousing bolt.
  55. Remove the LH bellhousing-to-oil pan bolt.
  56. Using the Floor Crane and Spreader Bar, support the engine.
  57. Remove the 2 LH engine mount bracket bolts and remove the bracket.
  58. Remove the RH engine mount bracket bolt, stud bolt and remove the bracket.
  59. Using the Floor Crane and Spreader Bar, remove the engine.

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SPECIAL TOOLS REFERENCE 3 Jaw Puller 303-D121 Handle 205-153 (T80T-4000-W) 2,200# Floor Crane, Fold Away 300-OTC1819E Hold Down, Secondary Chain 303-1530 Installer, Differential Bearing Cone 205-142 (T80T-4000-J) Installer, Spindle Bearing 205-150 (T80T-4000-S) Remover, Crankshaft Rear Oil Seal 303-519 (T95P-6701-EH) Remover, Oil Seal 303-409 (T92C-6700CH) Remover, VCT Spark Plug Tube Seal 303-1247/1 Slide Hammer 307-005 (T59L-100-B) Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Strap Wrench 303-D055 (D85L-6000-A) Tool, Camshaft Holding 303-1248

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Scheme 443: Special Tool(s)
Scheme 443: Special Tool(s)

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SPECIAL TOOLS REFERENCE Compressor, Valve Spring 303-300 (T87C-6565-A) Compressor, Valve Spring 303-350 (T89P-6565-A) Compressor, Valve Spring 303-1249 Installer, Valve Stem Oil Seal 303-470 (T94P-6510-CH)

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Scheme 454: Special Tool(s)
Scheme 454: Special Tool(s)

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SPECIAL TOOLS REFERENCE Compressor, Piston Ring 303-D032 (D81L-6002-C) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) Eye, Engine Lift 303-1245 Lift Eye, RH Front 303-1529 Handle 205-153 (T80T-4000-W) Hold Down, Secondary Chain 303-1530 Installer, Differential Bearing Cone 205-142 (T80T-4000-J) Installer, Spindle Bearing 205-149 (T80T-4000-R) 2,200# Floor Crane, Fold Away 300-OTC1819E Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) Installer, Front Cover Oil Seal 303-335 Installer, Front Crankshaft Seal 303-1251 Installer, Rear Main Seal 303-1250 Installer, VCT Spark Plug Tube Seal 303-1247/2 Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Strap Wrench 303-D055 (D85L-6000-A) Tool, Camshaft Holding 303-1248

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Scheme 456: Special Tool(s)

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SPECIAL TOOLS REFERENCE 2,200# Floor Crane, Fold Away 300-OTC1819E Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool

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Scheme 472: Special Tool(s)
Scheme 472: Special Tool(s)

Scheme 473

Scheme 473
Scheme 473

SPECIAL TOOLS REFERENCE 2,200# Floor Crane, Fold Away 300-OTC1819E Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool

Scheme 474

Scheme 474: Special Tool(s)
Scheme 474: Special Tool(s)

Scheme 475

Scheme 475
Scheme 475

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