Disassembly
All cylinder heads
- Remove the 2 bolts and the exhaust manifold heat shield.
- Remove the 6 nuts and the exhaust manifold. Discard the nuts and gasket.
- Clean and inspect the exhaust manifold. For additional information, refer to «ENGINE MECHANICAL SYSTEM - GENERAL INFORMATION»(ref-439783) article.
- Remove and discard the 6 exhaust manifold studs.
- Remove the timing chain guide pin.
- Using the Valve Spring Compressors, remove the keys, retainer and spring.
- Remove the valve from the cylinder head.
- Remove and discard the valve stem seal.
- Repeat the above steps for each valve. RH cylinder head
- Remove the timing chain tensioner arm pin.
- Remove and discard the Cylinder Head Temperature (CHT) sensor.
Scheme 293
Assembly
All cylinder heads
Scheme 294
- Using the Valve Stem Oil Seal Installer, install a new valve stem seal.
- Install the valve.
- Using the Valve Spring Compressors, install the valve spring, retainer and key.
- Repeat the above steps for each valve.
- Install the timing chain guide pin and tighten in 2 stages. Stage 1: Tighten to 20 Nm (177 lb-in). Stage 2: Tighten an additional 60 degrees. RH cylinder head
- Install a new CHT sensor. Tighten to 10 Nm (89 lb-in).
- Install the timing chain tensioner arm pin and tighten in 2 stages. Stage 1: Tighten to 20 Nm (177 lb-in). Stage 2: Tighten an additional 60 degrees.
- Install 6 new RH exhaust manifold studs. Tighten to 12 Nm (106 lb-in).
- Using a new gasket, install the RH exhaust manifold and 6 new nuts. Tighten in 2 stages in the sequence shown in illustration: Stage 1: Tighten to 19 Nm (168 lb-in). Stage 2: Tighten to 25 Nm (18 lb-ft).
- Install the RH exhaust manifold heat shield and the 2 bolts. Tighten to 12 Nm (106 lb-in). LH cylinder head
- Install 6 new LH exhaust manifold studs. Tighten to 12 Nm (106 lb-in).
- Using a new gasket, install the LH exhaust manifold and 6 new nuts. Tighten in 2 stages in the sequence shown in illustration: Stage 1: Tighten to 19 Nm (168 lb-in). Stage 2: Tighten to 25 Nm (18 lb-ft).
- Install the LH exhaust manifold heat shield and the 2 bolts.
- Tighten to 12 Nm (106 lb-in).
- Remove the piston rings from the piston. Discard the piston rings.
- Remove the 2 piston pin retainers and the piston pin. Discard the 2 piston pin retainer clips.
- Separate the piston from the connecting rod.
- Clean and inspect the piston and connecting rod. For additional information, refer to «ENGINE MECHANICAL SYSTEM - GENERAL INFORMATION»(ref-439783) article.
- Align the piston-to-connecting rod orientation marks and position the connecting rod in the piston.
- Lubricate the piston pin and pin bore with clean engine oil.
- Install the piston pin in the piston and connecting rod assembly.
- Install the new piston pin retaining clips in the piston. The piston pin retaining clip gap orientation must be toward the top or dome of piston.
- Lubricate the piston and the new piston rings with clean engine oil.
- Install the piston rings onto the piston as shown in illustration.
- Center line of the piston parallel to the wrist pin bore
- Upper compression ring gap location
- Upper oil control segment ring gap location
- Lower oil control segment ring gap location
- Expander ring and lower compression ring gap location