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Engine Cooling System - 2.5L: Removal & Installation Ford Kuga II

Cooling System (Mechanical) 14 illustrations ~459 words

Removal

Note. Removal steps in this procedure may contain installation details.

Scheme 48

Scheme 48: Removal
Scheme 48: Removal

Scheme 49

Scheme 49
Scheme 49
  1. Refer to: «COOLING SYSTEM DRAINING AND VACUUM FILLING»(ref-658855-S14452308552014092900000) .
  2. Refer to: «CATALYTIC CONVERTER»(ref-658862-S36737447772014092900000) .
  3. NOTE: Make sure the block heater wiring is routed and secured away from rotating or hot components.
  4. Torque: 30 lb.ft (40 Nm)

Installation

  1. To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

Scheme 50

Scheme 50: Removal
Scheme 50: Removal

Scheme 51

Scheme 51
Scheme 51

Scheme 52

Scheme 52
Scheme 52

Scheme 53

Scheme 53
Scheme 53

Scheme 54

Scheme 54
Scheme 54

Scheme 55

Scheme 55
Scheme 55
  1. Refer to: «COOLING SYSTEM DRAINING AND VACUUM FILLING»(ref-658855-S14452308552014092900000) .
  2. Refer to: «AIR CONDITIONING (A/C) SYSTEM RECOVERY, EVACUATION AND CHARGING»(ref-658833-S06588196542014092900000) .
  3. Torque: 133 lb.in (15 Nm)
  4. NOTE: Cover the generator to prevent coolant contamination of the generator. Completely cover the generator with waterproof plastic. Use the General Equipment: Hose Clamp Remover/Installer
  5. NOTE: Some vehicles are equipped with a grille shutter assembly framework only. These vehicles will not have a grille shutter actuator or a grille shutter linkage. Refer to: «ACTIVE GRILLE SHUTTER»(ref-658872-S14801360282014092900000) .
  6. If equipped.
  7. Both sides. Torque: 18 lb.ft (25 Nm)
  8. Both sides. Torque: 18 lb.ft (25 Nm)
  9. Torque: 18 lb.ft (25 Nm)
  1. To install, reverse the removal procedure.
  2. Fill and bleed the cooling system. Refer to: «COOLING SYSTEM DRAINING AND VACUUM FILLING»(ref-658855-S14452308552014092900000) .
  3. Evacuate, leak test and charge the A/C system. Refer to: «AIR CONDITIONING (A/C) SYSTEM RECOVERY, EVACUATION AND CHARGING»(ref-658833-S06588196542014092900000) .

Note. Removal steps in this procedure may contain installation details.

  1. Refer to: «COOLING MODULE»(ref-658855-S40887070342014092900000) .
  2. Use the General Equipment: Hose Clamp Remover/Installer
  1. To install, reverse the removal procedure.
WARNINGAlways allow the engine to cool before opening the cooling system. Do not unscrew the coolant pressure relief cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions may result in serious personal injury.

Note. Removal steps in this procedure may contain installation details.

Scheme 56

Scheme 56
Scheme 56

Scheme 57

Scheme 57
Scheme 57

Scheme 58

Scheme 58
Scheme 58
  1. Use the General Equipment: Fluid Suction Gun Use the General Equipment: Locking Pliers
  2. Use the General Equipment: Hose Clamp(s)
  1. To install, reverse the removal procedure.
  2. Fill the degas bottle with the recommended coolant mixture and fill level. Refer to: «COOLING SYSTEM DRAINING AND VACUUM FILLING»(ref-658855-S14452308552014092900000) .

Note. Removal steps in this procedure may contain installation details.

Scheme 59

Scheme 59: Removal
Scheme 59: Removal

Scheme 60

Scheme 60
Scheme 60
  1. Refer to: «COOLING MODULE»(ref-658855-S40887070342014092900000) .
  2. Use the General Equipment: Hose Clamp Remover/Installer
  3. Torque: 44 lb.in (5 Nm)
  4. Use the General Equipment: Knife
  1. To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

Scheme 61

Scheme 61
Scheme 61
  1. Refer to: «COOLING SYSTEM DRAINING AND VACUUM FILLING»(ref-658855-S14452308552014092900000) .
  2. NOTE: Cover the generator to prevent coolant contamination of the generator. Completely cover the generator with waterproof plastic. Use the General Equipment: Hose Clamp Remover/Installer
  3. Torque: 89 lb.in (10 Nm)
  1. To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

  1. Refer to: «COOLING FAN MOTOR AND SHROUD»(ref-658855-S17841143152014092900000) .
  1. To install, reverse the removal procedure.
  1. To install, reverse the removal procedure.
  2. Refer to: «COOLING SYSTEM DRAINING AND VACUUM FILLING»(ref-658855-S14452308552014092900000) .

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