Electronic Engine Controls - 2.0L Duratec-He: Other Ford Focus III

Camshaft Position (CMP) Sensor

MATERIALS SPECIFICATIONS

Crankshaft Position (CKP) Sensor

SPECIAL TOOL(S) / GENERAL EQUIPMENT 303-1521 Alignment Tool, Crankshaft Position Sensor 303-507 Timing Peg, Crankshaft TDC TKIT-2001N-FLM

Scheme 14

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Scheme 19

1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(ref-515929-S17418754162012120400000) ).
2. Refer to: Jacking and Lifting - Overview ( «JACKING AND LIFTING - OVERVIEW»(ref-515942-S20089493392012120400000) ).
3. Remove the RH wheel and tire. Refer to: «WHEEL AND TIRE»(ref-515954-S31153114622012120400000) .
4. Remove the RH front fender splash shield. Refer to: «FENDER SPLASH SHIELD»(ref-515949-S09347435982012120400000) .
5. Disconnect the CKP electrical connector.
6. Turn the crankshaft until piston no. 1 is 45 degrees BTDC by using the guide holes on the engine front cover and the crankshaft pulley.
7. Turn the crankshaft clockwise until the crankshaft contacts the special tool. Install the Special Tool(s) : 303-507 (Timing Peg, Crankshaft TDC)
8. Install a 6 mm x 18 mm bolt through the crankshaft pulley TDC guide hole and into the engine front cover TDC guide hole.

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1. NOTE: Do not tighten the bolts at this time.
2. Special Tool(s) : 303-1521 (Alignment Tool, Crankshaft Position Sensor) Torque : 7 Nm
3. Connect the CKP electrical connector.
4. Remove the 6 mm x 18 mm bolt.
5. Remove the special tool and install the cylinder block plug. Remove the Special Tool(s) : 303-507 (Timing Peg, Crankshaft TDC) Torque : 20 Nm
6. Install the RH front fender splash shield. Refer to: «FENDER SPLASH SHIELD»(ref-515949-S09347435982012120400000) .
7. Install the RH wheel and tire. Refer to: «WHEEL AND TIRE»(ref-515954-S31153114622012120400000) .

Powertrain Control Module (PCM)

SPECIAL TOOL(S) / GENERAL EQUIPMENT

Heated Oxygen Sensor (HO2S)

SPECIAL TOOL(S) / GENERAL EQUIPMENT 303-476 Socket, Exhaust Gas Oxygen Sensor TKIT-1994-F TKIT-1994-FLM/FM TKIT-1994-LM/M

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MATERIALS SPECIFICATIONS

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1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(ref-515929-S17418754162012120400000) ).
2. Special Tool(s) : 303-476 (Socket, Exhaust Gas Oxygen Sensor) Material : Penetrating and Lock Lubricant / XL-1

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1. Calculate the correct torque wrench setting for the following torque. Refer to Torque Wrench Adapter Formula in the illustration . Special Tool(s) : 303-476 (Socket, Exhaust Gas Oxygen Sensor) Material : High Temperature Nickel Anti-Seize Lubricant / XL-2 Torque : 48 Nm

Catalyst Monitor Sensor

SPECIAL TOOL(S) / GENERAL EQUIPMENT 303-476 Socket, Exhaust Gas Oxygen Sensor TKIT-1994-F TKIT-1994-FLM/FM TKIT-1994-LM/M

MATERIALS SPECIFICATIONS

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Scheme 29

1. Refer to: Health and Safety Precautions ( «HEALTH AND SAFETY PRECAUTIONS»(ref-515929-S17418754162012120400000) ).
2. Refer to: Jacking and Lifting - Overview ( «JACKING AND LIFTING - OVERVIEW»(ref-515942-S20089493392012120400000) ).
3. Special Tool(s) : 303-476 (Socket, Exhaust Gas Oxygen Sensor) Material : Penetrating and Lock Lubricant / XL-1

Scheme 30

1. Calculate the correct torque wrench setting for the following torque. Refer to Torque Wrench Adapter formula in the illustration . Special Tool(s) : 303-476 (Socket, Exhaust Gas Oxygen Sensor) Material : High Temperature Nickel Anti-Seize Lubricant / XL-2 Torque : 48 Nm

Fuel Rail Pressure (FRP) Sensor

MATERIALS SPECIFICATIONS

Scheme 31

1. Refer to: «GASOLINE AND GASOLINE-ETHANOL FUEL SYSTEMS HEALTH AND SAFETY PRECAUTIONS»(ref-515929-S22166173552012120400000) .
2. Refer to: «FUEL SYSTEM PRESSURE RELEASE»(ref-515980-S25956436352012120400000) .
3. Disconnect the battery ground cable. Refer to: «BATTERY DISCONNECT AND CONNECT»(ref-515950-S24980559872012120400000) .
4. NOTE: During repair procedure, cleanliness is extremely important. Any foreign material, including any material created while cleaning or removing components that enters the fuel supply passages may cause engine failure. NOTE: Use compressed air to remove any foreign material from around the Fuel Rail Pressure (FRP) sensor area before removal.

Scheme 32

1. Install the Fuel Rail Pressure (FRP) sensor and tighten in the following 5 stages: Material : Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)
2. Stage 1 Torque : 6 Nm
3. Stage 2 Angle : 5
4. Stage 3 Loosen : 90°
5. Stage 4 Torque : 6 Nm
6. Stage 5 Angle : 21
7. Connect the battery ground cable. Refer to: «BATTERY DISCONNECT AND CONNECT»(ref-515950-S24980559872012120400000) .

Variable Camshaft Timing (VCT) Oil Control Solenoid

MATERIALS SPECIFICATIONS