Automatic Transmission: Specifications Ford Focus I рестайлинг

GENERAL SPECIFICATIONS

GENERAL SPECIFICATIONS

CAPACITIES

CAPACITIES

CLUTCH PLATE USAGE AND CLEARANCE SPECIFICATION CHART

CLUTCH PLATE USAGE AND CLEARANCE SPECIFICATION CHART

INTERMEDIATE/OVERDRIVE BAND BOLT SPECIFICATIONS

INTERMEDIATE/OVERDRIVE BAND BOLT SPECIFICATIONS

TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS

Torque Converter Diagnosis

Prior to installing a new torque converter, all diagnostic procedures must be followed. This is to prevent the unnecessary installation of new or remanufactured torque converters. Only after a complete diagnostic evaluation can the decision be made to install a new torque converter.

Begin with the normal diagnostic procedures as follows

1. Preliminary Inspection.
2. Know and Understand the Customer Concern.
3. Verify the Concern - Carry out the «TORQUE CONVERTER OPERATIONS TEST»(ref-207762-S22882686192006030900000) .
4. Carry out Diagnostic Procedures. Run on-board diagnostics. Refer to «ON-BOARD DIAGNOSTICS WITH DIAGNOSTIC TOOL»(ref-207762-S30269701422005120200000) . Repair all non-transaxle related DTCs first. Repair all transaxle DTCs. Rerun on-board diagnostic to verify repair. Carry out the Line Pressure Test. Refer to «LINE PRESSURE TEST»(ref-207762-S38988026062005120200000) . Carry out the Stall Speed Test. Refer to «STALL SPEED TEST»(ref-207762-S07237255702005120200000) . Carry out the Diagnosis by Symptom Index. Refer to «DIAGNOSIS BY SYMPTOM»(ref-207762-S42303105312005120200000) . Use the index to locate the appropriate routine that best describes the symptom(s). The routine will list all possible components that may cause or contribute to the symptom. Check each component listed; diagnose and repair as necessary before installing a new torque converter.

Torque Converter Operations Test

This test verifies that the torque converter clutch control system and the torque converter are operating correctly.

1. Carry out the Quick Test. Refer to «ON-BOARD DIAGNOSTICS WITH DIAGNOSTIC TOOL»(ref-207762-S30269701422005120200000) . Check for DTCs. Refer to «DIAGNOSTIC TROUBLE CODE CHARTS»(ref-207762-S05026526682005120200000) .
2. Connect a tachometer to the engine.
3. Bring the engine to normal operating temperature by driving the vehicle at highway speeds for approximately 15 minutes in O/D position.
4. After normal operating temperature is reached, maintain a constant vehicle speed of about 80 km/h (50 mph) and tap the brake pedal with the left foot.
5. The engine rpm should increase when brake pedal is tapped, and decrease about 5 seconds after pedal is released. If this does not occur, refer to Torque Converter Operation Concerns in the «DIAGNOSIS BY SYMPTOM»(ref-207762-S42303105312005120200000) .
6. If the vehicle stalls in O/D or manual 2 at idle with vehicle at a stop, move the position selector lever to manual 1 position. If the vehicle stalls, refer to Torque Converter Operation Concerns in «DIAGNOSIS BY SYMPTOM»(ref-207762-S42303105312005120200000) . Repair as necessary. If the vehicle does not stall in O/D position, refer to «DIAGNOSIS BY SYMPTOM»(ref-207762-S42303105312005120200000) .

PINPOINT TEST A: SHIFT AND TORQUE CONVERTER CLUTCH SOLENOIDS (ONLY)

Note. Refer to the TRANSAXLE VEHICLE HARNESS CONNECTOR illustration preceding these pinpoint tests.

Note. Refer to the TRANSAXLE INTERNAL HARNESS CONNECTORS illustration preceding these pinpoint tests.

Note. Read and record all DTCs. All TR sensor and OSS DTCs must be repaired before entering Output State Control (OSC).

A1 ELECTRONIC DIAGNOSTICS SET UP

1. Key in OFF position.
2. Shift selector lever to position P.
3. Make sure the transaxle harness connector is fully seated, terminals are fully engaged in connector and in good condition before proceeding.
4. Connect the diagnostic tool.
5. Key in ON position.
6. Enter the following diagnostic mode on the diagnostic tool: Diagnostic Data Link.
7. Enter the following diagnostic mode on the diagnostic tool: PCM.
8. Enter the following diagnostic mode on the diagnostic tool: Active Command Modes.
9. Enter the following diagnostic mode on the diagnostic tool: Output State Control (OSC).
10. Enter the following diagnostic mode on the diagnostic tool: Trans-Bench Mode.
11. Does vehicle enter Trans-Bench Mode?

Yes

REMAIN in Trans-Bench Mode. GO to A2.

No

REPEAT procedure to enter

Trans-Bench Mode.

If vehicle did not enter Trans-Bench Mode, REFER to INTRODUCTION - CNG, FLEX-FUEL & GASOLINE for diagnosis of PCM.

A2 WIGGLE TEST

1. Remain in Trans-Bench Mode.
2. Select PIDs to be monitored. SSA SSB SSC SSD SSE
3. Select "ON" to turn suspect solenoid on.
4. Press "SEND".
5. Wiggle all wiring and connectors to the transaxle. Monitor the Solenoid State for changes.
6. Select "OFF" to turn solenoid off.
7. Press "SEND".
8. Does the suspect solenoid(s) fault state change?

Yes

REPAIR the circuit. TEST the system for normal operation.

No

GO to A3.

A3 CHECK SOLENOID FUNCTION

1. Turn each solenoid ON and OFF.
2. Does the solenoid turn ON and OFF when commanded and can solenoid activation be heard?

Yes

GO to A4.

No

GO to A5.

A4 OSC TRANS-DRIVE TEST (GEAR OR TCC)

1. Carry out OSC Trans-Drive Mode.
2. Select GEAR for Shift Solenoids or follow procedures for GEAR as listed.
3. Select TCC for Torque Converter Clutch or follow procedures of TCC in Drive Mode as listed.
4. Does the transaxle upshift and downshift or torque converter engage/disengage when commanded?

Yes

CLEAR all DTCs. Road test to verify if concern is still present. If concern is still present, REFER to DIAGNOSIS BY SYMPTOM to diagnose shift or torque converter concern. No GO to A5.

A5 CHECK FOR BATTERY VOLTAGE

Scheme 1

1. Disconnect: Transaxle Vehicle Harness Connector.
2. Visually inspect all wires and connectors for damage.
3. Measure the voltage between transaxle vehicle harness connector, harness side, and ground as follows: SSA - Pin 6 SSB - Pin 8 SSC -Pin 3 SSD -Pin 9 SSE -Pin 1
4. Is any voltage present?

Yes

GO to A7.

No

GO to A6.

A6 CHECK FOR SHORTS TO GROUND

Scheme 2

1. Key in OFF position.
2. Measure the resistance between transaxle vehicle harness connector, harness side, and ground as follows: SSA- Pin 6 SSB - Pin 8 SSC - Pin 3 SSD - Pin 9 SSE - Pin 1
3. Is the resistance greater than 10,000 ohms?

Yes

GO to A8.

No

REPAIR the circuit in question. TEST the system for normal operation.

A7 CHECK FOR SHORT TO BATTERY VOLTAGE

Scheme 3

1. Disconnect: PCM Connector.
2. Key in ON position.
3. Measure the voltage between transaxle vehicle harness connector, harness side, and ground as follows: SSA-Pin 6 SSB -Pin 8 SSC -Pin 3 SSD -Pin 9 SSE -Pin 1
4. Is any voltage present?

Yes

REPAIR the circuit in question. TEST the system for normal operation.

No

INSTALL a new PCM. TEST the system for normal operation.

A8 CHECK FOR OPENS

Scheme 4

Scheme 5

1. Disconnect: Powertrain Control Module.
2. Install the EEC-V breakout box
3. Vehicles equipped with 2.0L engine, measure the resistance between PCM connector pins, harness side, and transaxle vehicle harness connector pins, harness side, for the suspected solenoid as follows: SSA - EEC-V 104-pin breakout box pin 73 - transaxle connector pin 6 SSB - EEC-V 104-pin breakout box pin 1 - transaxle connector pin 8 SSC - EEC-V 104-pin breakout box pin 82 - transaxle connector pin 3 SSD - EEC-V 104-pin breakout box pin 99 - transaxle connector pin 9 SSE - EEC-V 104-pin breakout box pin 102 - transaxle connector pin 1
4. Vehicles equipped with 2.3L engine, measure the resistance between PCM connector pins, harness side, and transaxle vehicle harness connector pins, harness side, for the suspected solenoid as follows: SSA - EEC-V 225-pin breakout box pin 42 - transaxle connector pin 6 SSB - EEC-V 225-pin breakout box pin 43 - transaxle connector pin 8 SSC - EEC-V 225-pin breakout box pin 44 - transaxle connector pin 3 SSD - EEC-V 225-pin breakout box pin 46 - transaxle connector pin 9 SSE - EEC-V 225-pin breakout box pin 34 - transaxle connector pin 1
5. Is the resistance less than 5 ohms?

Yes

GO to A9.

No

REPAIR the circuit in question. TEST the system for normal operation.

A9 ELECTRICAL SIGNAL CHECK

Scheme 6

1. Connect: PCM Connector.
2. Key in ON position.
3. Measure the voltage between transaxle vehicle harness connector, harness side, and ground for the suspected solenoid as follows: SSA- Pin 6 SSB - Pin 8 SSC - Pin 3 SSD - Pin 9 SSE -Pin 1
4. Enter the following diagnostic mode on the diagnostic tool: Trans - Bench Mode.
5. Select Parameter SSA, SSB, SSC, SSD or SSE.
6. Select "ON".
7. Press "SEND".
8. Measure the voltage while cycling the solenoid ON and OFF.
9. Select "OFF", press "SEND".
10. Does the voltage change?

Yes

GO to A 10.

No

INSTALL a new PCM. TEST the system for normal operation.

A10 CHECK SOLENOID RESISTANCE

1. Measure the resistance between solenoid pin and solenoid body component side for suspected solenoid as follows: SSA - Pin 6 and Body - 10.9-26.2 ohms SSB - Pin 8 and Body - 10.9-26.2 ohms SSC -Pin 3 and Body -1.0-4.2 ohms SSD -Pin 9 and Body -1.0-4.2 ohms SSE - Pin 1 and Body - 1.0-4.2 ohms
2. Is the resistance within specification?

Yes

If SSA or SSB is suspected, GO to A12. If SSC, SSD or SSE is suspected, GO to A11.

No

INSTALL a new SSA, SSB, SSC, SSD or SSE. TEST the system for normal operation.

A11 CHECK SSC, SSD, SSE FOR SHORT TO GROUND

1. Measure the resistance between suspected solenoid pin 1, component side and solenoid body.
2. Is the resistance less than 5 ohms?

Yes

INSTALL a new SSC, SSD or SSE. TEST the system for normal operation.

No

GO to A12.

A12 CHECK THE TRANSAXLE INTERNAL HARNESS FOR OPEN

Scheme 7

1. Measure the resistance between transaxle internal harness connector pins and suspected solenoid connectors as follows: SSA - Between transaxle internal harness connector pin 6 and transaxle internal harness solenoid connector pin 6 SSB - Between transaxle internal harness connector pin 8 and transaxle internal harness solenoid connector pin 8
2. Is the resistance less than 5 ohms?

Yes

GO to A13.

No

INSTALL a new transaxle internal harness. TEST the system for normal operation.

A13 CHECK THE TRANSAXLE INTERNAL HARNESS FOR OPEN

Scheme 8

1. Measure the resistance between transaxle internal harness connector pins and suspected solenoid connectors as follows: SSC - Between transaxle internal harness connector pin 3 and transaxle harness solenoid connector pin 3 SSD - Between transaxle internal harness connector pin 9 and transaxle internal harness solenoid connector pin 9 SSE - Between transaxle internal harness connector pin 1 and transaxle internal harness solenoid connector pin 1
2. Is the resistance less than 5 ohms?

Yes

GO to A14.

No

INSTALL a new transaxle internal harness. TEST the system for normal operation.

A14 CHECK THE TRANSAXLE INTERNAL HARNESS GROUND CIRCUIT

Scheme 9

1. Measure the resistance between transaxle internal harness connector pins and ground eye hook as follows: SSC - Between transaxle internal harness solenoid connector pin 11 and ground eye hook SSD - Between transaxle internal harness solenoid connector pin 12 and ground eye hook SSE - Between transaxle internal harness solenoid connector pin 10 and ground eye hook
2. Is the resistance less than 5 ohms?

Yes

INSTALL a new PCM. TEST the system for normal operation.

No

INSTALL a new transaxle internal harness. TEST the system for normal operation.

Fluid Leakage in Torque Converter Area

In diagnosing and correcting fluid leaks in the pump support and gear and torque converter area, use the following procedures to locate the exact cause of the leakage. Leakage between the transaxle and engine, as evidenced by fluid around the torque converter housing, may have several sources. By careful observation it is possible, in many instances, to pinpoint the source of leakage before removing the transaxle from the vehicle. The paths which the fluid takes to reach the bottom of the torque converter housing are shown in the illustration. The five steps following correspond with the numbers in the illustration.

Scheme 10

1. Fluid leaking by the pump seal lip will tend to move along the impeller hub and onto the back of the impeller housing. Except in the case of a total seal failure, fluid leakage by the lip of the seal will be deposited on the inside of the torque converter housing only, near the outside diameter of the housing. Fluid from the vent assembly may move along the impeller hub and onto the back of the impeller housing. Fluid from a converter hub weld leak will move along a path on the inside of the converter housing.
2. Fluid leakage by the outside diameter of the pump seal and pump body will follow the same path that leaks by the inside diameter of the pump seal follow. Fluid from a converter hub weld leak will move along a path on the inside of the converter housing.
3. Fluid that leaks by a pump-to-case screw or pump gasket will be deposited on the inside of the torque converter housing only. Fluid will not be deposited on the back of the torque converter.
4. Fluid leakage from the converter drain plug, (model-dependent) converter seal weld or converter-to-flexplate stud weld will appear at the outside diameter of the torque converter on the back face of the flexplate, and in the converter housing only near the flexplate. Fluid leaks from the torque converter will leave a ring of fluid around the inside of the torque converter housing.
5. Engine oil leaks are sometimes incorrectly diagnosed as transaxle pump gasket leaks. The following areas of possible leakage should also be checked to determine if engine oil leakage is causing the concern. Leakage at the valve cover gasket may allow oil to flow over the torque converter housing or seep down between the torque converter housing and cylinder block causing oil to be present in or at the bottom of the torque converter housing. Oil galley plug leaks will allow oil to flow down the rear face of the cylinder block to the bottom of the torque converter housing. Leakage at the crankshaft rear oil seal will work back to the flexplate, and then into the torque converter housing.

Routine 240/340 - Torque Converter Clutch Operation Concerns: Does Not Apply

ROUTINE 240/340 - TORQUE CONVERTER CLUTCH OPERATION CONCERNS: DOES NOT APPLY

Routine 241/341 - Torque Converter Operation Concerns: Always Applied/Stalls Vehicle

ROUTINE 241/341 - TORQUE CONVERTER OPERATION CONCERNS: ALWAYS APPLIED/STALLS VEHICLE

Routine 242/342 - Torque Converter Clutch Concerns: Cycling/Shudder/Chatter

ROUTINE 242/342 - TORQUE CONVERTER CLUTCH CONCERNS: CYCLING/SHUDDER/CHATTER

Torque Converter

1. A new or remanufactured torque converter must be installed if one or more of the following statements is true: A torque converter malfunction has been determined based on complete diagnostic procedures. Converter stud or studs, impeller hub or bushing are damaged. Discoloration (due to overheating). Evidence of transmission assembly or fluid contamination due to the following transmission or converter failure Modes: Major metallic failure. Multiple clutches or clutch plate failures. Sufficient component wear which results in metallic contamination. Internal torque converter contamination present. For additional information, refer to «TORQUE CONVERTER CONTAMINATION INSPECTION»(ref-207762-S16866063842005120200000) .

Torque Converter Contamination Inspection

1. If a new or remanufactured torque converter is not being installed, the following steps must be completed.
2. With the torque converter on a bench, pour a small amount of transmission fluid from the torque converter onto an absorbent white tissue or through a paper filter and examine the fluid.
3. Observe the color and odor of the fluid. The fluid should be red, not brown or black. Odor may indicate an overheating condition such as clutch disc or band failure.
4. Examine the stain on the tissue for evidence of particles (spec of any kind). Examine the fluid level indicator for signs of antifreeze (gum or varnish). If particles are present in the fluid or there is evidence of engine coolant or water, a new torque converter must be installed.
5. If there are no particles or contamination present, drain the remainder of the transmission fluid from the torque converter.
6. Add 1.9 liter (2 quarts) of clean automatic transmission fluid into the converter and agitate by hand.
7. Thoroughly drain the fluid.

Scheme 11