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Engine Controls - Electronic Engine Controls: Other Ford Expedition III

Removal & Installation 7 illustrations ~715 words

Camshaft Position (CMP) Sensor

The CMP sensor

  1. sends the PCM a signal indicating camshaft position used for fuel synchronization and coil firing.

For removal and installation, refer to CAMSHAFT POSITION (CMP) SENSOR .

Crankshaft Position (CKP) Sensor

The CKP sensor

  1. sends the PCM a signal indicating crankshaft position.
  2. is essential for calculating spark and fuel timing.

For removal and installation, refer to CRANKSHAFT POSITION (CKP) SENSOR .

Cylinder Head Temperature (CHT) Sensor

The CHT sensor

  1. is mounted into the front of the left cylinder head and is not connected to any coolant passages.
  2. sends a signal to the PCM indicating the cylinder head temperature.

For removal and installation, refer to CYLINDER HEAD TEMPERATURE (CHT) SENSOR .

Heated Oxygen Sensor (HO2S) and Catalyst Monitor Sensor (CMS)

The RH and LH HO2S and RH and LH CMS

  1. create a voltage signal dependent on exhaust oxygen content.
  2. provide feedback information to the PCM used to calculate fuel delivery.

For removal and installation, refer to HEATED OXYGEN SENSOR (HO2S) AND CATALYST MONITOR SENSOR - EXPLODED VIEW and HEATED OXYGEN SENSOR (HO2S) or CATALYST MONITOR SENSOR .

Knock Sensor (KS)

The RH and LH KS

  1. are located in the intake valley of the cylinder block.
  2. sends a signal to the PCM indicating engine detonation.

For removal and installation, refer to KNOCK SENSOR (KS) .

Mass Air Flow (MAF) Sensor

The MAF sensor

  1. sends the PCM a signal indicating mass airflow rate of air entering the engine.
  2. incorporates the Intake Air Temperature (IAT) sensor.

For removal and installation, refer to MASS AIR FLOW (MAF) SENSOR .

PCM

The PCM carries out the following functions

  1. accepts input from various engine sensors to compute the fuel flow rate necessary to maintain a prescribed air/fuel ratio throughout the entire engine operational range.
  2. outputs a command to the fuel injectors to meter the appropriate quantity of fuel.

For removal and installation, refer to POWERTRAIN CONTROL MODULE (PCM) .

Throttle Position (TP) Sensor

The TP sensor

  1. sends the PCM a signal indicating the throttle plate angle.

For removal and installation, refer to THROTTLE POSITION (TP) SENSOR .

Variable Camshaft Timing (VCT) Oil Control Solenoid

The VCT oil control solenoid

  1. is an electrically controlled hydraulic valve that directs engine oil to the variable camshaft. Once the PCM transmits a signal, the solenoid moves a valve spool, directing oil into the camshaft phaser cavity. This action changes valve timing by either inducing an advance or retard condition. The camshaft is thereby repositioned in relation to crankshaft timing and allows for optimum engine performance and emissions.

For removal and installation, refer to VARIABLE CAMSHAFT TIMING (VCT) OIL CONTROL SOLENOID .

Refer to the INTRODUCTION - GASOLINE MODELS .

Note. LH shown, RH similar.

Scheme 12

Scheme 12: Variable Camshaft Timing (VCT) Oil Control Solenoid
ItemPart NumberDescription
16C260Variable Camshaft Timing (VCT) oil control solenoid bolt
26C297VCT oil control solenoid

PART NUMBER REFERENCE

Material

ItemSpecification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A

MATERIAL SPECIFICATION

Scheme 13

Scheme 13
ItemPart NumberDescription
1RH Camshaft Position (CMP) sensor electrical connector (part of 12B637)
2N806155-SRH CMP sensor bolt
36B288RH CMP sensor
46758RH CMP sensor O-ring seal
5LH CMP sensor electrical connector (part of 12B637)
6N806155-SLH CMP sensor bolt
76B288LH CMP sensor
86758LH CMP sensor O-ring seal

PART NUMBER REFERENCE

ItemSpecification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A

MATERIAL SPECIFICATION

Scheme 14

Scheme 14
ItemPart NumberDescription
1N806184A/C compressor bolt (3 required)
219703A/C compressor
3Crankshaft Position (CKP) sensor electrical connector (part of 12B637)
4N806155CKP sensor bolt
56C315CKP sensor

PART NUMBER REFERENCE

Scheme 15

Scheme 15: Removal and Installation
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-364035) .
  2. Rotate the accessory drive belt tensioner clockwise and detach the accessory drive belt from the A/C compressor pulley.
  3. Disconnect the A/C compressor electrical connector.
  4. Disconnect the Crankshaft Position (CKP) sensor electrical connector.
  5. Remove the 3 bolts and position the A/C compressor aside. To install, tighten to 25 Nm (18 lb-ft).
  6. Remove the bolt and the CKP sensor. To install, tighten to 10 Nm (89 lb-in). Lubricate the O-ring seal with clean engine oil prior to installation.
  7. To install, reverse the removal procedure.
  8. Using the scan tool, perform the Misfire Monitor Neutral Profile Correction procedure, following the on-screen instructions.
ItemSpecification
High Temperature Nickel Anti-Seize Lubricant XL-2ESE-M12A4-A

MATERIAL SPECIFICATION

Scheme 16

Scheme 16
ItemPart NumberDescription
1Cylinder Head Temperature (CHT) sensor electrical connector (part of 12B637)
26G004CHT sensor

PART NUMBER REFERENCE

ItemSpecification
High Temperature Nickel Anti-Seize Lubricant XL-2ESE-M12A4-A
Penetrating and Lock Lubricant (US); Penetrating Fluid (Canada) XL-1 (US); CXC-51-A (Canada)

MATERIAL SPECIFICATION

Scheme 17

Scheme 17: Removal
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-364035) .
  2. Disconnect the Heated Oxygen Sensor (HO2S) electrical connector.
  3. Using the Exhaust Gas Oxygen Sensor Socket, remove the HO2S . Apply penetrating lubricant to the HO2S to assist in removal.

Scheme 18

Scheme 18: Installation
  1. Install the HO2S . Apply a light coat of high temperature nickel anti-seize lubricant to the HO2S threads prior to installation. Calculate the correct torque wrench setting for the following torque. Refer to the Torque Wrench Adapter Formulas below. Using the Exhaust Gas Oxygen Sensor Socket, tighten to 46 Nm (34 lb-ft).
  2. Connect the HO2S electrical connector.
ItemSpecification
High Temperature Nickel Anti-Seize Lubricant XL-2ESE-M12A4-A
Penetrating and Lock Lubricant (US); Penetrating Fluid (Canada) XL-1 (US); CXC-51-A (Canada)

MATERIAL SPECIFICATION