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Engine Mechanical - 2.0L Gtdi: Specifications Ford Escape III

Material Specifications

ItemSpecificationFill Capacity
Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-30 Super Premium Motor Oil (Canada) XO-5W30-QSP (US); CXO-5W30-LSP12 (Canada)WSS-M2C946-A5.4 L (5.7 qt)

MATERIAL SPECIFICATIONS

General Specifications

ItemSpecification
Engine
Displacement2.0L (122 CID)
No. of cylinders4
Bore/stroke87.5 mm (3.4449 in) - 83.1 mm (3.2717 in)
Firing order1-3-4-2
Oil pressure (hot @ 2, 000 rpm)200 kPa (29.01 psi) - 268 kPa (38.87 psi)
Compression ratio9.3:1
Spark plug12405
Spark plug gap.8 mm (0.031 in)
Engine weight (without accessory drive components and flexplate or flywheel)141 kg (311 lb)
Cylinder Block
Cylinder bore diameter87.5-87.53 mm (3.4449-3.4461 in)
Cylinder bore maximum out-of-round0.008 mm (0.0003 in)
Main bearing bore diameter57.018-57.040 mm (2.245-2.246 in)
Head gasket surface flatness0.1 mm (0.0039 in) - 0.05 mm (0.002 in)/200 mm (7.874 in) x 200 mm (7.874 in)
Piston
Piston diameter (grade 1)87.465 mm (3.4435 in) - 87.475 mm (3.4439 in)
Piston diameter (grade 2)87.4725 mm (3.4438 in) - 87.4875 mm (3.4444 in)
Piston diameter (grade 3)87.485 mm (3.4443 in) - 87.495 mm (3.4447 in)
Piston-to-cylinder bore clearance0.0225 mm (0.0009 in) - 0.0475 mm (0.0019 in)
Piston ring groove width - compression (top)1.23 mm (0.0484 in) - 1.25 mm (0.0492 in)
Piston ring groove width - compression (bottom)1.23 mm (0.0484 in) - 1.25 mm (0.0492 in)
Piston ring groove width - oil ring2.03 mm (0.0799 in) - 2.05 mm (0.0807 in)
Piston skirt coating thickness0.009 mm (0.0004 in) - 0.019 mm (0.0007 in)
Piston Pin
Diameter22.497 mm (0.8857 in) - 22.5 mm (0.8858 in)
Length55.7 mm (2.1929 in) - 56.0 mm (2.2047 in)
Piston-to-pin clearance0.0035 mm (0.0001 in) - 0.0115 mm (0.0005 in)
Piston pin-to-connecting rod clearance0.010 mm (0.0004 in) - 0.019 mm (0.0007 in)
Piston ring width - compression (top)1.2 mm (0.05 in)
Piston ring width - compression (bottom)1.2 mm (0.05 in)
Piston ring width - oil2 mm (0.08 in)
Piston ring gap (in bore) - compression (top)0.17 mm (0.0067 in) - 0.27 mm (0.0106 in)
Piston ring gap (in bore) - compression (bottom).45 mm (0.0177 in) -.65 mm (0.0256 in)
Piston ring gap (in bore) - oil0.15 mm (0.0059 in) - 0.45 mm (0.0177 in)
Connecting rod bearing-to crankshaft clearance0.027 mm (0.0011 in) - 0.052 mm (0.002 in)
Connecting rod bearing thickness1.495 mm (0.0589 in) - 1.519 mm (0.0598 in)
Connecting rod crankshaft bore diameter55.025 mm (2.1663 in) - 55.045 mm (2.1671 in)
Connecting rod pin bore diameter22.510 mm (0.8862 in) - 22.516 mm (0.8865 in)
Connecting rod length (center-to-center)155.869 mm (6.1366 in)
Connecting rod side clearance (assembled to crank)2.59 mm (0.1020 in) - 3.69 mm (0.1453 in)
Axial clearance0.14 mm (0.0055 in) - 0.36 mm (0.0142 in)
Crankshaft
Main bearing journal diameter51.978 mm (2.0464 in) - 52.002 mm (2.0473 in)
Main bearing clearance0.016 mm (0.0006 in) - 0.046 mm (0.0018 in)
Connecting rod journal diameter51.978 mm (2.0464 in) - 52.002 mm (2.0473 in)
End play0.22 mm (0.0087 in) - 0.45 mm (0.0177 in)
Cylinder Head
Cylinder head flatness0.08 mm (0.0031 in) maxim overall, a maximum of 0.05 mm (0.0020 in) within 150 mm (5.9055 in) and a maximum of 0.025 mm (0.0010 in) within 25 mm (0.9843 in)
Maximum valve lift @ 0 lash - exhaust7.4 mm (0.291 in)
Maximum valve lift @ 0 lash - intake8.3 mm (0.326 in)
Valve guide diameter5.509 mm (0.2169 in) - 5.539 mm (0.2181 in)
Valve seat width - intake/exhaust1.40 mm (0.0551 in) - 1.50 mm (0.0591 in)
Valve seat angle45
Valve seat runout0.075 mm (0.003 in)
Valve lash adjuster bore diameter31 mm (1.2205 in) - 31.03 mm (1.2217 in)
Cam bore diameter25.015 mm (0.9848 in) - 25.04 mm (0.9858 in)
Valve
Valve head diameter - intake32.5 mm (1.2795 in)
Valve head diameter - exhaust28 mm (1.1024 in)
Valve stem diameter - intake5.5 mm (0.2165 in)
Valve stem diameter - exhaust5.5 mm (0.2165 in)
Valve stem-to-guide clearance - intake0.03 mm (0.0012 in) - 0.07 mm (0.0028 in)
Valve stem-to-guide clearance - exhaust0.03 mm (0.0012 in) - 0.07 mm (0.0028 in)
Valve face runout0.05 mm (0.002 in)
Valve face angle44.67 - 45.00
Valve Spring - Compression Pressure
Intake and exhaust (installed)18 kg (40 lb)
Intake (valve open) 9.2 mm (0.3622 in) of lift46 kg (101 lb)
Exhaust (valve open) 9.2 mm (0.3622 in) of lift46 kg (101 lb)
Free length47.904 mm (1.8862 in)
Assembled height37.9 mm (1.4921 in)
Valve Tappet
Diameter30.98 mm (1.2197 in) - 30.964 mm (1.2191 in)
Tappet-to-valve clearance - intake0.19 mm (0.0075 in) - 0.31 mm (0.0122 in)
Tappet-to-valve clearance - exhaust0.30 mm (0.0118 in) - 0.42 mm (0.0165 in)
Tappet-to-bore clearance0.02 mm (0.0008 in) - 0.06 mm (0.0024 in)
Camshaft
Lobe lift - intake8.3 mm (0.326 in)
Lobe lift - exhaust7.4 mm (0.291 in)
Thrust clearance0.115 mm (0.0045 in) - 0.145 mm (0.0057 in)
Journal diameter24.96 mm (0.9827 in) - 24.98 mm (0.9835 in)
Journal-to-bore clearance0.035 mm (0.0014 in) - 0.08 mm (0.0031 in)

GENERAL SPECIFICATIONS

Torque Specifications

DescriptionNmLb-ftLb-in
A/C compressor bolt2518
A/C compressor bracket bolt/nut2518
A/C compressor nut2518
A/C compressor stud980
A/C compressor tube fitting nut15133
Accessory drive belt tensioner bolts2518
Balancer unit bolts (1)
Battery cable terminal nut12106
Bellhousing-to-engine bolts4835
Bellhousing-to-oil pan bolts4835
Brake vacuum pump adapter6346
Brake vacuum pump bolts1089
Camshaft bearing cap bolts (1)
Camshaft phaser and sprocket bolts (1)
Catalytic converter bracket bolts2518
Catalytic converter bracket nuts2518
Catalytic converter-to-intermediate pipe nuts4835
Catalytic converter-to-turbocharger clamp15133
CAC inlet tube nuts1197
CAC inlet tube clamp544
CAC outlet tube clamp544
Connecting rod cap bolts (1)
Coolant outlet bolts1089
Coolant pump bolts1089
Coolant pump pulley bolts20177
CKP sensor bolts762
Crankshaft pulley bolt (1)
Crankshaft rear seal with retainer plate bolts (1)
Crankcase vent oil separator bolts1089
Cylinder head bolts (1)
CHT sensor1197
Engine appearance cover mounting stud544
Engine front cover bolts (1)
Engine lift eye bolts4735
Engine mount bolts9066
Engine mount nuts8059
EOP switch15133
Engine plug bolt20177
Engine roll restrictor bolts12592
Flexplate bolts (1)
Fuel injection pump bolts (1)
Fuel injection pump bracket bolts17150
Fuel injection pump housing stud bolts (2)
Fuel rail bolts (1)
Generator bolts2518
Generator terminal nut15133
Ground wire bolt (on cylinder head)20177
Ground strap bolts (on LH inner fender)1197
Ground strap nut (on engine front cover stud bolt)980
High pressure fuel tube bracket bolts1089
High pressure fuel tube nuts (1)
Ignition coil-on-plug bolts653
Intake manifold bolts (1)
KS20177
Main bearing beam bolts (1)
Oil filter (3)
Oil filter adapter bolts2518
Oil pan drain plug2720
Oil pan bolts (1)
Oil pan-to-bellhousing bolts4835
Oil pump drive chain tensioner shoulder bolts1089
Oil pump bolts (1)
Oil pump screen and pickup tube bolts1089
Oil pump sprocket bolt2518
Piston oil cooler bolts1089
RH halfshaft bracket nuts/bolts2518
Spark plugs12106
Starter bracket nuts18159
Starter motor stud bolt3526
Starter wire terminal nut (large)12106
Starter wire terminal nut (small)544
Thermostat housing bolts1089
Timing chain guide bolts1089
Timing chain tensioner bolts1089
Torque converter nuts4030
Transaxle selector lever cable bracket bolts2518
Transaxle support insulator bolt148109
Turbocharger coolant supply banjo bolts2821
Turbocharger heat shield bolts1089
Turbocharger inlet tube bolt/stud bolt544
Turbocharger inlet/outlet tube clamps544
Turbocharger nuts (1)
Turbocharger oil return tube bolts1089
Turbocharger oil supply banjo bolts2518
Turbocharger studs17150
Valve cover retainers (1)
VCT solenoid bolts1089
Wiring harness bracket-to-cylinder head bolt2518
(1) Refer to the appropriate procedure in this information. (2) 15 Nm plus an additional 60 degrees. (3) 8 Nm plus an additional 180 degrees.
(1)Refer to the appropriate procedure in this information.
(2)15 Nm plus an additional 60 degrees.
(3)8 Nm plus an additional 180 degrees.

TORQUE SPECIFICATIONS