Power Transfer Unit (Ptu): Other Ford Escape I рестайлинг

Material

MATERIALS

Note. The transfer case is lubricated for life and is not to be checked unless a leak is suspected or a repair is necessary.

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1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-232183) .
2. Remove the drain plug and drain the transfer case.
3. Apply silicone sealant to the drain plug threads and install the drain plug. Tighten to 10 Nm (89 lb-in).
4. Remove the fill plug and fill the transfer case with rear axle lubricant.
5. Apply silicone sealant to the fill plug and install the plug. Tighten to 16 Nm (12 lb-ft).

MATERIALS

Note. The transfer case is lubricated for life and is not to be checked unless a leak is suspected. To drain the transfer case fluid, the transfer case must be removed from the vehicle. For additional information, refer to POWER TRANSFER UNIT (PTU) - MANUAL TRANSAXLE .

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-232183) .
2. Remove the fill plug and fill the transfer case with rear axle lubricant.
3. Install the fill plug and gasket. Tighten to 49 Nm (36 lb-ft).

General Equipment

GENERAL EQUIPMENT REFERENCE

MATERIAL ITEM SPECIFICATION

MATERIAL ITEM SPECIFICATION

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1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-232183) .
2. Disconnect the battery. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-232248) .
3. Drain the transfer case. For additional information, refer to «POWER TRANSFER UNIT (PTU) DRAINING AND FILLING - AUTOMATIC TRANSAXLE»(ref-232190-S02787392942006051600000) .
4. Remove the front RH intermediate shaft. For additional information, refer to «FRONT DRIVE HALFSHAFTS»(ref-232197) .
5. Remove the driveshaft. For additional information, refer to «DRIVESHAFT»(ref-232191) .
6. Remove the 4 bolts and the crossmember brace.
7. Remove the generator. For additional information, refer to «GENERATOR AND REGULATOR»(ref-232209) .
8. Remove the exhaust as required. For additional information, refer to «EXHAUST SYSTEM»(ref-232210) .
9. Remove the 3 transfer case heat shield bolts and the transfer case heat shield.
10. Remove the transfer case-to-engine brace.
11. Disconnect the transfer case vent hose and position it aside.
12. Remove the 4 transfer case-to-transaxle bolts.
13. Remove the transfer case.

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1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-232183) .
2. Remove the drain plug and drain the transaxle fluid.
3. Remove the driveshaft. For additional information, refer to «DRIVESHAFT»(ref-232191) .
4. Remove the 4 bolts and the crossmember brace.
5. Remove the 2 transfer case-to-transaxle bolts.
6. Remove the 2 transfer case-to-transaxle nuts.
7. Using a suitable stud remover, remove the front stud.
8. Pull the transfer case outward, off the rear stud. Maneuver the transfer case away from the exhaust and remove from the vehicle.
9. If necessary, clean the threads of the front stud.
10. Remove and discard the O-ring seal.

MATERIAL ITEM SPECIFICATION

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1. Position the transfer case to the transaxle.
2. Install the transfer case-to-engine brace.
3. Connect the transfer case vent hose.
4. Install the 4 transfer case-to-transaxle bolts. Tighten to 45 Nm (33 lb-ft).
5. Install the transfer case heat shield and the 3 transfer case heat shield bolts. Tighten to 14 Nm (10 lb-ft).
6. Install the generator. For additional information, refer to «GENERATOR AND REGULATOR»(ref-232209) .
7. Install the crossmember brace and the 4 bolts. Tighten the bolts to 40 Nm (30 lb-ft).
8. Install the driveshaft. For additional information, refer to «DRIVESHAFT»(ref-232191) .
9. Install the front RH intermediate shaft. For additional information, refer to «FRONT DRIVE HALFSHAFTS»(ref-232197) .
10. Install the exhaust as required. For additional information, refer to «EXHAUST SYSTEM»(ref-232210) .
11. Fill the transfer case. For additional information, refer to «POWER TRANSFER UNIT (PTU) DRAINING AND FILLING - AUTOMATIC TRANSAXLE»(ref-232190-S02787392942006051600000) .
12. Check the transaxle fluid level. For additional information, refer to «AUTOMATIC TRANSAXLE-TRANSMISSION - CD4E»(ref-232215) or «AUTOMATIC TRANSAXLE-TRANSMISSION - ELECTRONICALLY CONTROLLED CONTINUOUSLY VARIABLE TRANSMISSION (ECVT)»(ref-232216) .

MATERIAL ITEM SPECIFICATION

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1. Install a new O-ring seal.
2. Position the transfer case to the transaxle.
3. Install the front stud.
4. Install the 2 transfer case-to-transaxle nuts. Tighten to 45 Nm (33 lb-ft).
5. Install the 2 transfer case-to-transaxle bolts. Tighten to 45 Nm (33 lb-ft).
6. Install the crossmember brace and the 4 bolts. Tighten to 40 Nm (30 lb-ft).
7. Install the driveshaft. For additional information, refer to «DRIVESHAFT»(ref-232191) .
8. Fill the transaxle. For additional information, refer to Transaxle Draining and Filling in «MANUAL TRANSAXLE-TRANSMISSION»(ref-232237) .

MATERIAL ITEM SPECIFICATION

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1. Using the special tools, install the inner input seal.
2. Install the gears. Install the drive gear. Use a slight rotation to prevent damaging the inner input seal. Install the idler gear. Install the driven gear.
3. Apply a 3 mm (0.11 in) bead of silicone sealant to the sealing surface of the PTU cover. Install the PTU cover and tighten the PTU cover bolts in a star pattern. Tighten to 32 Nm (24 lb-ft).
4. Install the PTU vent tube and the 2 PTU vent tube bolts. Tighten to 30 Nm (22 lb-ft).
5. Using the special tools, install the halfshaft seal. The seal is correctly installed if it is flush with the PTU case cover.
6. Install the halfshaft seal dust cover. Press the dust shield firmly to snap into position.
7. Using the special tools, install the outer input seal.
8. Using the special tools, install the output seal.
9. Using the special tools, install the dust cover onto the output flange. Tighten to 22 Nm (16 lb-ft).