Special Tool(s)
SPECIAL TOOL(S) CHART Installer, PTO Drive Gear Outer Oil Seal 308 - 430 or equivalent
Scheme 3
Scheme 4
- Remove the transfer case rear output shaft flange. For additional information, refer to «OUTPUT FLANGE»(ref-232190-S10129327142006051600000) .
- Remove the transfer case rear output shaft oil (pinion) seal.
Scheme 5
- Using the special tool, install the transfer case rear output shaft oil (pinion) seal.
- Install the transfer case rear output shaft flange. For additional information, refer to «OUTPUT FLANGE»(ref-232190-S10129327142006051600000) .
SPECIAL TOOL(S) CHART Holding Fixture, Drive Pinion Flange 205-126 (T78P-4851-A) Remover, Steering Wheel 211-014 (T67L-3600-A)
Scheme 6
SPECIAL TOOL(S) CHART Installer, Vent Tube 308-584 or equivalent
Scheme 7
SPECIAL TOOL(S) CHART Slide Hammer 100-001 (T50T-100-A) Remover, Halfshaft Oil Seal 308-428 (1 Of 2)
Scheme 8
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Scheme 12
- Remove the PTU from the vehicle. For additional information, refer to «POWER TRANSFER UNIT (PTU) - AUTOMATIC TRANSAXLE»(ref-232190-S21390762642006051600000) or «POWER TRANSFER UNIT (PTU) - MANUAL TRANSAXLE»(ref-232190-S24445789582006051600000) .
- Using the special tools, remove the outer input seal.
- Remove the dust cover and the halfshaft seal.
- Remove the dust cover and the output seal.
- Remove the PTU vent tube.
- Remove the PTU cover bolts and the PTU cover, then remove the gears.
- Remove the inner input seal.
- Clean the PTU sealing surface.
SPECIAL TOOL(S) CHART Adapter for 303-224 (Handle) 205-153 (T80T-4000-W) Installer, Halfshaft Oil Seal 308-429 Installer, Rear Axle Oil Seal 205-155 (T80T-4000-Y) Installer, Halfshaft Oil Seal 308-431 Installer, PTO Dust Flange 308 - 432 Installer, Driven Gear Oil Seal 308-427 Installer, PTO Drive Gear Outer Oil Seal 308-430