Engine - 3.0L (4V): Other Ford Escape I рестайлинг

Material

MATERIAL SPECIFICATIONS

Scheme 404

Scheme 405

MATERIAL SPECIFICATIONS

Scheme 406

MATERIAL SPECIFICATIONS

Scheme 407

Scheme 408

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-232183) .
2. Remove the accessory drive belt. For additional information, refer to «ACCESSORY DRIVE - 3.0L (4V)»(ref-232225) .
3. Use the special tool to hold the crankshaft pulley and remove the crankshaft pulley bolt.
4. Using the special tool, remove the crankshaft pulley.

MATERIAL SPECIFICATIONS

Scheme 409

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-232183) .
2. Remove the crankshaft pulley. For additional information, refer to «CRANKSHAFT PULLEY»(ref-232195-S19915873812006051600000) .
3. Using the special tool, remove and discard the crankshaft front seal.

Scheme 410

1. Apply clean engine oil to the seal lip and seal bore before installing the seal.
2. Using the special tools, install a new crankshaft front seal.

MATERIAL SPECIFICATIONS

Scheme 411

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-232183) .
2. Remove the flexplate. For additional information, refer to «FLEXPLATE»(ref-232195-S36863940162006051600000) .
3. Using the special tools, remove and discard the crankshaft rear oil seal.

MATERIAL SPECIFICATIONS

Scheme 412

Scheme 413

Scheme 414

MATERIAL SPECIFICATIONS

MATERIAL SPECIFICATIONS

Scheme 415

1. Remove the timing drive components. For additional information, refer to «TIMING DRIVE COMPONENTS»(ref-232195-S07476484462006051600000).
2. Loosen the bolts evenly in the sequence see scheme 70 Remove the camshaft bearing thrust caps (5R and 1R). Remove the remaining camshaft bearing caps. Remove the camshafts from the cylinder head.

Scheme 416

1. Lubricate the camshafts with clean engine oil and carefully position the camshafts into the cylinder head. Align the camshafts see scheme 71
2. Lubricate the bearing surfaces of the camshaft bearing caps with clean engine oil and install the bearing caps. Loosely install the bolts.
3. Lubricate the bearing surfaces of the camshaft bearing thrust caps with clean engine oil and install the bearing thrust caps. Loosely install the bolts.
4. Install the bolts. Tighten in the sequence shown to 10 Nm (89 lb-in). Install the timing drive components. For additional information, refer to «TIMING DRIVE COMPONENTS»(ref-232195-S07476484462006051600000).

MATERIAL SPECIFICATIONS

Scheme 417

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-232183) .
2. Remove the LH and RH valve covers. For additional information, refer to «VALVE COVER - LH»(ref-232195-S00078005022006051600000) and «VALVE COVER - RH»(ref-232195-S09509605952006051600000) .
3. Remove the 6 spark plugs. To install, tighten to 15 Nm (11 lb-ft).
4. Remove the RH splash shield. To install, tighten to 9 Nm (80 lb-in).
5. Rotate the crankshaft until the camshaft lobe is pointing directly away from the roller follower.
6. Using the special tool, remove the roller followers.
7. To install, reverse the removal procedure.

MATERIAL SPECIFICATIONS

MATERIAL SPECIFICATIONS

Scheme 418

1. Remove the camshaft roller followers. For additional information, refer to «CAMSHAFT ROLLER FOLLOWER»(ref-232195-S05989019092006051600000) .
2. Pressurize the cylinder using compressed air.
3. Using the special tool, remove the key, retainer and the valve spring.
4. Remove the valve seal.

MATERIAL SPECIFICATIONS

MATERIAL SPECIFICATIONS

MATERIAL SPECIFICATIONS

MATERIAL SPECIFICATIONS

MATERIAL SPECIFICATIONS

Scheme 419

MATERIAL SPECIFICATIONS

Scheme 420

MATERIAL SPECIFICATIONS

Scheme 421

MATERIAL SPECIFICATIONS

Scheme 422

Scheme 423

Scheme 424

Scheme 425

Scheme 426

Scheme 427

Scheme 428

1. Using the special tools, align the engine with the transaxle.
2. Install the 7 transaxle bolts. Tighten to 40 Nm (30 lb-ft).
3. Using the special tools, secure the engine to the powertrain lift.
4. Position the power take off, attach the pin-type retainer and install the bolt. Tighten to 14 Nm (10 lb-ft).
5. Install the halfshaft support bracket and the bolts. Tighten to 48 Nm (35 lb-ft).
6. Install a new gasket and the RH exhaust manifold and nuts. Tighten in the sequence see scheme 320to 20 Nm (15 lb-ft).
7. Connect the turbine speed sensor (TSS) electrical connector.
8. Attach the transaxle control harness to the brackets.
9. Connect the transaxle wiring harness electronic control switch electrical connector.
10. Connect the transmission range (TR) sensor electrical connector.
11. Attach the pin-type retainers to the transaxle support bracket and connect the heated oxygen sensor (HO2S) and catalyst monitor sensor electrical connectors.
12. Position the powertrain into the vehicle.
13. Install the front engine support nuts. Tighten to 55 Nm (41 lb-ft).
14. Install the rear transaxle support bolt. Tighten to 103 Nm (76 lb-ft).
15. Position the RH transaxle support insulator and install the bolt and nuts. Tighten to 90 Nm (66 lb-ft).
16. Install the RH transaxle support insulator bolt. Tighten to 115 Nm (85 lb-ft).
17. Apply a 10 mm (0.39 in) dot of silicone gasket and sealant to the front cover-to-cylinder block sealing surface.
18. Position the oil pan and gasket and loosely install the bolts and stud bolts.
19. Install the 2 oil pan-to-transaxle bolts. Tighten to 40 Nm (30 lb-ft).
20. Tighten the oil pan bolts in the sequence see scheme 334to 25 Nm (18 lb-ft)
21. Install the 4 torque converter nuts. Tighten to 40 Nm (30 lb-ft).
22. Install the torque converter inspection cover.
23. Install the output shaft speed (OSS) sensor and the bolt and connect the electrical connector. Tighten to 13 Nm (10 lb-ft).
24. Attach the HO2S wiring retainer to the radiator center support.
25. If equipped, connect the engine block heater electrical connector.
26. Attach the wiring harness retainers from the battery tray bracket.
27. Position the ground strap and the electrical connector and install the bolts. Tighten to 10 Nm (89 lb-in)
28. Install the cables and the nuts. Tighten to 12 Nm (9 lb-ft).
29. Install the power distribution box cover.
30. Attach the ground wire and install the bolt. Tighten to 10 Nm (89 lb-in).
31. Position the wiring and install the nut. Connect the powertrain control module (PCM) electrical connectors. Tighten to 8 Nm (71 lb-in).
32. Connect the manifold absolute pressure (MAP) sensor electrical connector and vacuum tube.
33. Connect the brake booster vacuum tube and the vacuum reservoir tube.
34. Connect the evaporative emissions purge valve vacuum tube to the intake manifold. Attach the vacuum tube retainer to the transmission fill tube.
35. Position the exhaust gas recirculation (EGR) tube and loosely install the fittings. Tighten the EGR tube-to-EGR valve fitting to 40 Nm (30 lb-ft).
36. Connect the differential pressure feedback EGR sensor electrical connector and attach the pin-type retainer.
37. Position the gearshift cable bracket and install the bolts. Tighten to 19 Nm (14 lb-ft).
38. Attach the wiring harness pin-type retainer to the gearshift cable bracket.
39. Connect the fuel supply tube quick connect coupling at the fuel rail. For additional information, refer to «FUEL SYSTEM-GENERAL INFORMATION»(ref-232262).
40. Connect the heater hoses and the throttle body coolant hose.
41. Connect the hoses.
42. Position the accelerator and speed control cables and bracket. Install the nut. Tighten to 10 Nm (89 lb-in).
43. Position the bracket and install the bolts. Tighten to 10 Nm (89 lb-in). Connect the accelerator cable and the speed control actuator cable.
44. Position the accelerator cable snow shield and install the bolts. Tighten to 10 Nm (89 lb-in).
45. Tighten the EGR tube-to-RH catalytic converter fitting to 40 Nm (30 lb-ft)
46. Connect the 2 transmission cooler tubes.
47. Install the cross brace and the rear nut. Tighten to 175 Nm (129 lb-ft).
48. Install the bolt for the transaxle mount and install the two bolts for the cross brace. Tighten the transaxle mount bolt to 115 Nm (85 lb-ft). Tighten the cross brace bolts to 90 Nm (66 lb-ft).
49. Install the lateral support crossmember and the 4 bolts. Tighten to 115 Nm (85 lb-ft).
50. Position the power steering pump and install the bolts. Tighten to 25 Nm (18 lb-ft).
51. Install the power steering pump pulley and the nut. Tighten to 49 Nm (36 lb-ft).
52. Install the A/C compressor and the bolts. Tighten to 25 Nm (18 lb-ft).
53. Connect the A/C clutch field coil electrical connector.
54. Rotate the accessory drive belt tensioner clockwise and install the accessory drive belt.
55. Install the driveshaft. Align the driveshaft with the index marks. Install the new straps and bolts. Tighten to 23 Nm (17 lb-ft).
56. Install the 6 front driveshaft-to-power take off bolts and washers. Tighten to 37 Nm (27 lb-ft).
57. Install the LH halfshaft. For additional information, refer to «FRONT DRIVE HALFSHAFTS»(ref-232197).
58. Install the generator. For additional information, refer to «GENERATOR AND REGULATOR»(ref-232209).
59. Install the exhaust system flexpipe. For additional information, refer to «EXHAUST SYSTEM»(ref-232210).
60. Install the lower radiator air deflectors.
61. Position the power steering hose bracket and install the nut. Tighten to 25 Nm (18 lb-ft). Connect the power steering pressure (PSP) switch electrical connector.
62. Install the air cleaner outlet pipe and air cleaner. For additional information, refer to «INTAKE AIR DISTRIBUTION AND FILTERING - 3.0L (4V)»(ref-232205).
63. Install the battery tray. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-232248).
64. Fill and bleed the cooling system. For additional information refer to «ENGINE COOLING»(ref-232207).
65. Fill the engine with clean engine oil.