Contents Section: Mechanical All sections

Engine - 2.0L 4-CYLINDER - VIN 3: Specifications Ford Contour I рестайлинг

Crankcase Capacity

Oil capacity is 4.5 qts. (4.3L) with oil filter.

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
A/C Compressor Mounting Bolt18 (25)
Camshaft Bearing Cap Bolt (1)11 (15)
Camshaft Timing Pulley Bolt
Intake Pulley50 (68)
Exhaust Pulley
Initial44 (60)
Final89 (120)
Connecting Rod Cap Nut
Step 126 (35)
Step 2Additional 90 Degrees
Crankshaft Pulley Bolt85 (115)
Cylinder Head Bolt (2)
Step 118 (25)
Step 233 (45)
Step 3Additional 105 Degrees
Exhaust Manifold Nuts12 (16)
Front Engine Support Bracket
Bolts43 (50)
Nut69 (80)
Flywheel Bolt81-86 (110-117)
Generator-To-Bracket Bolt18 (25)
Generator Bracket-To-Cylinder Head Bolt48 (65)
Intake Manifold Bolt/Nut13 (18)
Main Bearing Cap Bolt (3)63 (85)
Oil Pan Bolt15-18 (20-24)
Rear Seal Housing Bolt25 (29)
Spark Plug11 (15)
Starter Bolt35 (48)
Subframe-To-Body Bolt97 (127)
Timing Belt Tensioner Bolt18 (25)
Torque Converter Nuts27 (36)
Transaxle-To-Engine Bolt61 (83)
Water Pump Bolt
Contour & Mystique8 (11)
Cougar13 (18)
Water Pump Pulley Bolt
Contour & Mystique18 (25)
Cougar9 (12)
Wheel Lug Nuts94 (127)
INCH Lbs. (N.m)
Exhaust Manifold Studs89 (10)
Intake Manifold Studs89 (10)
Lower Timing Belt Cover Bolt71 (8)
Oil Pump-To-Block97 (11)
Oil Strainer Bolt89 (10)
Upper Timing Belt Cover Bolt89 (10)
Valve Cover62 (7)
(1) Tighten in sequence. (Схема №66) (2) Tighten in 3 steps, in sequence. (Схема №54) (3) Tighten thrust bearing last.
(1)Tighten in sequence. (Схема №66)
(2)Tighten in 3 steps, in sequence. (Схема №54)
(3)Tighten thrust bearing last.

TORQUE SPECIFICATIONS

GENERAL SPECIFICATIONS

ApplicationSpecification
Displacement122 Cu. In. (2.0L)
Bore3.35" (85 mm)
Stroke3.46" (88 mm)
Compression Ratio10.0:1
Fuel SystemSFI

GENERAL SPECIFICATIONS

CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS

ApplicationIn. (mm)
Crankshaft
End Play
Standard.004-.012 (.1-.3)
Service Limit(1)
Maximum Runout(1)
Main Bearings
Journal Diameter2.282-2.283 (57.98-58.00)
Journal Out-Of-Round.0003 (.008)
Journal Taper.0003 (.008)
Oil Clearance
Standard.0008-.0021 (.020-.065)
Service Limit(1)
Connecting Rod Bearings
Journal Diameter1.8460-1.8468 (46.89-46.91)
Journal Out-Of-Round.0003 (.008)
Oil Clearance
Standard.0008-.0021 (.020-.065)
Service Limit(1)
Flywheel Ring Gear Runout
Manual Transmission.025 (.64)
Automatic Transmission.059 (.5)
(1) Specification is not available from manufacturer.
(1)Specification is not available from manufacturer.

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

CONNECTING RODS SPECIFICATIONS

ApplicationIn. (mm)
Center-To-Center Length5.193-5.195 (131.905-131.975)
Maximum Bend(1)
Piston Pin Bore.8098-.8114 (20.570-20.610)
Piston Pin Bore
White.8124-.8125 (20.635-20.638)
Red.8125-.8126 (20.638-20.641)
Blue.8126-.8128 (20.641-20.644)
Side Play
Standard.0036-.0105 (.092-.268)
Service Limit(1)
(1) Specification is not available from manufacturer.
(1)Specification is not available from manufacturer.

CONNECTING RODS

ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS

ApplicationSpecification
Intake Valves
Face Angle45.6°
Head Diameter1.53" (39 mm)
Installed Height(1)
Minimum Margin(1)
Minimum Refinish Length(1)
Stem Diameter.3159-.3166" (8.025-8.043 mm)
Exhaust Valve
Face Angle45.6°
Head Diameter1.33-1.34" (33.91-34.11 mm)
Installed Height(1)
Minimum Margin(1)
Minimum Refinish Length(1)
Stem Diameter.3148-.3156" (7.996-8.017 mm)
Valve Springs
Free Length
Standard1.858" (47.2 mm)
Service Limit(1)
Installed Height1.416-1.542" (35.99-39.19 mm)
(1) Specification is not available from manufacturer.
(1)Specification is not available from manufacturer.

VALVES & VALVE SPRINGS

CYLINDER BLOCK SPECIFICATIONS

ApplicationIn. (mm)
Cylinder Bore
Diameter
Code 13.3386-3.3390 (84.800-84.810)
Code 23.3390-3.3394 (84.810-84.820)
Code 33.3394-3.3398 (84.820-84.830)
Maximum Out-Of-Round.0009 (.025)
Maximum Taper.0005 (.013)
Maximum Deck Warpage(1) .002 (.05)
(1) Replace cylinder block if material removed is more than .010"(.25 mm).
(1)Replace cylinder block if material removed is more than .010"(.25 mm).

CYLINDER BLOCK

PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS

ApplicationIn. (mm)
Pistons
Clearance.0008-.0015 (.020-.040)
Service Limit(1)
Diameter3.337-3.338 (84.77-84.80)
Pins
Diameter.8122-.8126 (20.632-20.641)
Piston-To-Pin Fit.0003-.0005 (.007-.013)
Rings
No. 1 (Compression)
End Gap
Standard.0098-.011 (.25-.28)
Service Limit(1)
Side Clearance
Standard.0016-.0031 (.040-.080)
Service Limit(1)
No. 2 (Compression)
End Gap
Standard.0098-.011 (.25-.28)
Service Limit(1)
Side Clearance
Standard.0016-.0035 (.040-.090)
Service Limit(1)
No. 3 (Oil)
End Gap
Standard.016-.066 (0.40-1.68)
Service Limit(1)
(1) Specifications are not available from manufacturer.
(1)Specifications are not available from manufacturer.

PISTONS, PINS & RINGS

CAMSHAFT SPECIFICATIONS

ApplicationIn. (mm)
End Play.0008-.008 (.02-.20)
Journal Diameter1.0220-1.0228 (25.96-25.98)
Journal Out-Of-Round.003 (.08)
Camshaft Runout.005 (.127)
Lobe Height
Intake
Standard.245 (6.23)
Service Limit(1)
Exhaust
Standard.245 (6.23)
Service Limit(1)
Oil Clearance
Standard.0013-.0032 (.0335-.0835)
Service Limit(1)
(1) Specification is not available from manufacturer.
(1)Specification is not available from manufacturer.

CAMSHAFT

CYLINDER HEAD SPECIFICATIONS

ApplicationSpecification
Cylinder Head Height(1)
Maximum Warpage.008 (.20)
Valve Seats
Valve Seat Angle45°
Seat Width.068-.091 (1.75-2.32)
Valve Guides
Valve Guide I.D..316-.318 (8.063-8.094)
Valve Guide Installed Height(1)
Valve Stem-To-Guide Oil Clearance
Intake.0008-.0027 (.020-.069)
Exhaust.0018-.0037 (.046-.095)
Valve Tappet-To-Bore Clearance
Standard.0009-.0025 (.023-.065)
Maximum(1)
(1) Specification is not available from manufacturer.
(1)Specification is not available from manufacturer.

CYLINDER HEAD