Crankcase Capacity
Refill with oil filter is 5.8 qts. (5.5L).
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
| A/C Compressor Bolt | 18 (25) |
| Axle Shaft Bracket-To-Cylinder Block Bolt | 20 (27) |
| Camshaft Rear Oil Seal Retainer Bolts | (1) |
| Clutch Release Cylinder Nut | 7-14 (9-19) |
| Connecting Rod Bolt |
| Step 1 | 17 (23) |
| Step 2 | 32 (43) |
| Step 3 | Additional 90 Degrees |
| Coolant Outlet Bolt | 15-22 (20-30) |
| Crankshaft Pulley Bolt |
| Step 1 | 89 (120) |
| Step 2 | Loosen Bolt 360 Degrees |
| Step 3 | 37 (50) |
| Step 4 | Additional 90 Degrees |
| Cylinder Head Bolt (2) |
| Step 1 | 27-32 (37-43) |
| Step 2 | Additional 90 Degrees |
| Step 3 | Loosen Bolt 360 Degrees |
| Step 4 | 27-32 (37-43) |
| Step 5 | Additional 90 Degrees |
| Step 6 | Additional 90 Degrees |
| EGR Valve Bolt | 18 (25) |
| Engine Front Support Insulator Bolts | 61 (83) |
| Engine Rear Support Insulator Bolts | 61 (83) |
| Engine-To-Transaxle Bolts | 30 (40) |
| Exhaust Manifold Nut | 15 (20) |
| Exhaust Pipe-To-Exhaust Manifold Nut | 26-33 (35-45) |
| Flywheel Bolt | 59 (80) |
| Front Cover Bolts/Studs | 18 (25) |
| Front Subframe-To-Body Bolts | 96 (130) |
| Fuel Rail Bolt | (1) |
| Generator Bolt | 37 (50) |
| Generator Mounting Bracket Bolts | 18 (25) |
| Ground Lead Bolt | 9 (12) |
| Intake Manifold Bolt | (1) |
| Oil Pan Bolt | 18 (25) |
| Oil Pan-To-Transaxle Bolt | 25-34 (34-46) |
| Power Steering Pump Bolts | 18 (25) |
| Power Steering Pump Bracket Bolts | 35 (48) |
| Power Steering Pump Bracket Nut | (1) |
| Power Steering Pump Pulley Bolts | 18 (25) |
| Shift Rod Bolt | 17 (23) |
| Spark Plug | 12 (16) |
| Stabilizer Bar Link Nut | 35 (48) |
| Steering Shaft Pinch Bolt | 18 (24) |
| Thermostat Housing Bolts | 13 (18) |
| Tie Rod Nut | 21 (28) |
| Timing Chain Guide Bolt | 18 (25) |
| Timing Chain Tensioner Bolt | 18 (25) |
| Transaxle Cooling Line Union | 20 (27) |
| Torque Converter Nut | 27 (37) |
| Water Pump Bolt | 13 (18) |
| Water Pump Drive Belt Tensioner | (1) |
| Wheel Lug Nut | 94 (127) |
| INCH Lbs. (N.m) |
| A/C Radiator Bolts | 35 (4) |
| Camshaft Bearing Cap Bolt (3) | 89 (10) |
| Camshaft Position Sensor Bolt | 89 (10) |
| Crankshaft Position Sensor Bolt | 89 (10) |
| Oil Baffle Bolts | 3.6 (5) Then Additional 45 Degrees |
| Oil Pump Bolt | 89 (10) |
| Radiator Bolts | 89 (10) |
| Throttle Body Bolts & Studs | 53 (6) |
| Valve Cover Bolt (4) | 89 (10) |
| Water Pump Pulley Bolt | 89 (10) Then Additional 90 Degrees |
| (1) Tighten bolt to 71-106 INCH lbs. (8-12 N.m). (2) Tighten bolts to specification, in reverse order of sequence shown. (Схема №22) (3) Tighten bolts to specification, in reverse order of sequence shown. (Схема №33) (4) Tighten bolts to specification, in reverse order of sequence shown. (Схема №8) |
| (1) | Tighten bolt to 71-106 INCH lbs. (8-12 N.m). |
| (2) | Tighten bolts to specification, in reverse order of sequence shown. (Схема №22) |
| (3) | Tighten bolts to specification, in reverse order of sequence shown. (Схема №33) |
| (4) | Tighten bolts to specification, in reverse order of sequence shown. (Схема №8) |
GENERAL SPECIFICATIONS
| Application | Specification |
| Displacement | 153 Cu. In. (2.5L) |
| Bore | 3.25" (82.4 mm) |
| Stroke | 3.13" (79.5 mm) |
| Compression Ratio |
| Base Engine | 9.7:1 |
| SVT Engine | 10.0:1 |
| Fuel System | SFI |
CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS
| Application | In. (mm) |
| Crankshaft End Play |
| Standard | .004-.009 (.102-.229) |
| Service Limit | (1) |
| Main Bearings |
| Journal Diameter | 2.4790-2.4799 (62.968-62.992) |
| Journal Out-Of-Round | (1) |
| Journal Taper | (1) |
| Oil Clearance |
| Standard | .0009-.0018 (.023-.046) |
| Service Limit | .0019 (.048) |
| Connecting Rod Bearings |
| Journal Diameter | 1.9673-1.9681 (49.970-49.990) |
| Journal Out-Of-Round | (1) |
| Journal Taper | (1) |
| Oil Clearance |
| Standard | .0011-.0025 (.028-.064) |
| Service Limit | (1) |
| (1) Information not available from manufacturer. |
| (1) | Information not available from manufacturer. |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
VALVE TAPPETS SPECIFICATIONS
| Application | In. (mm) |
| Diameter | .6294-.6300 (15.987-16.002) |
| Oil Clearance |
| Standard | .0007-.0027 (.018-.069) |
| Service Limit | .0006 (.015) |
ENGINE PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS
| Application | In. (mm) |
| Pistons |
| Clearance |
| Standard | .0005-.0009 (.013-.023) |
| Service Limit | (1) |
| Diameter |
| Code 1 | 3.2436-3.2444 (82.390-82.410) |
| Code 2 | 3.2440-3.2457 (82.398-82.442) |
| Code 3 | 3.2444-3.2452 (82.410-82.430) |
| Pins |
| Diameter | .8270-.8272 (21.008-21.012) |
| Piston Fit | (1) |
| Rod Fit | .0001-.0007 (.003-.018) |
| Rings |
| No. 1 |
| End Gap | .0039-.0098 (.100-.250) |
| Side Clearance |
| Standard | .0015-.0029 (.040-.075) |
| Service Limit | .020 (.50) |
| No. 2 |
| End Gap | .0106-.0165 (.27-.42) |
| Side Clearance |
| Standard | .0015-.0033 (.040-.084) |
| Service Limit | .025 (.650) |
| No. 3 (Oil) |
| End Gap | .0059-.0255 (.15-.65) |
| (1) Information not available from manufacturer. |
| (1) | Information not available from manufacturer. |
CYLINDER BLOCK SPECIFICATIONS
| Application | In. (mm) |
| Cylinder Bore |
| Standard Diameter |
| Code 1 | 3.2441-3.2445 (82.400-82.410) |
| Code 2 | 3.2445-3.2449 (82.410-82.420) |
| Code 3 | 3.2449-3.2453 (82.420-82.430) |
| Maximum Taper | .0002 (.005) |
| Maximum Out-Of-Round | .0006 (.015) |
| Maximum Deck Warpage | (1) |
| (1) Information not available from manufacturer. |
| (1) | Information not available from manufacturer. |
ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS
| Application | Specification |
| Intake Valves |
| Face Angle | 45.5° |
| Head Diameter | 1.26" (32 mm) |
| Minimum Margin | .031" (.787 mm) |
| Minimum Refinish Length | (1) |
| Stem Diameter | .2352-.2360" (5.975-5.995 mm) |
| Exhaust Valves |
| Face Angle | 45.5° |
| Head Diameter | 1.02" (26 mm) |
| Minimum Margin | .031" (.787 mm) |
| Minimum Refinish Length | (1) |
| Stem Diameter | .2342-.2350" (5.950-5.970 mm) |
| Valve Springs |
| Free Length |
| Intake | 1.842" (46.8 mm) |
| Exhaust | 1.842" (46.8 mm) |
| Out-Of-Square | 1% |
| (1) Information not available from manufacturer. |
| (1) | Information not available from manufacturer. |
CONNECTING RODS SPECIFICATIONS
| Application | In. (mm) |
| Bore Diameter |
| Piston Pin Bore | .829-.828 (21.071-21.032) |
| Crankpin Bore | (1) |
| Maximum Bend | .0014 Per .984 (.038 Per 25) |
| Side Play |
| Standard | .0039-.0118 (.100-.300) |
| Service Limit | .0137 (.350) |
| (1) Information not available from manufacturer. |
| (1) | Information not available from manufacturer. |
CYLINDER HEAD SPECIFICATIONS
| Application | Specification |
| Cylinder Head Height | (1) |
| Maximum Warpage | (1) |
| Manifold Surface | (1) |
| Valve Seats |
| Seat Angle | 44.75° |
| Valve Seat Width |
| Exhaust | .055-.066" (1.40-1.68 mm) |
| Intake | .043-.055" (1.10-1.40 mm) |
| Valve Guides |
| Intake Valve |
| Valve Guide I.D. | (1) |
| Valve Guide Installed Height | (1) |
| Valve Stem-To-Guide Oil Clearance |
| Standard | .0007-.0027" (.020-.069 mm) |
| Service Limit | (1) |
| Exhaust Valve |
| Valve Guide I.D. | (1) |
| Valve Guide Installed Height | (1) |
| Valve Stem-To-Guide Oil Clearance |
| Standard | .0017-.0037" (.045-.094 mm) |
| Service Limit | (1) |
| (1) Information not available from manufacturer. |
| (1) | Information not available from manufacturer. |
CAMSHAFT SPECIFICATIONS
| Application | In. (mm) |
| End Play |
| Standard | .0010-.0064 (.025-.165) |
| Service Limit | .0074 (.190) |
| Journal Diameter |
| All Journals | 1.060-1.061 (26.926-26.949) |
| Journal Runout | (1) |
| Lobe Lift (Intake & Exhaust) |
| Standard | .188 (4.79) |
| Service Limit | .188 (4.79) |
| Oil Clearance (All Journals) |
| Standard | .0010-.0030 (.025-.076) |
| Service Limit | .0047 (.120) |
| (1) Information not available from manufacturer. |
| (1) | Information not available from manufacturer. |