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2.0L Turbo - Engine Code 4G63 - VIN [F]: Specifications Eagle Talon II

Mechanical

Crankcase Capacity

Crankcase capacity with oil filter is 4.7 qts. (4.4L).

ENGINE SPECIFICATIONS

ApplicationSpecification
Displacement122 Cu. In. (2.0L)
Bore3.35" (85.0 mm)
Stroke3.46" (88.0 mm)
Compression Ratio8.5:1
Fuel SystemTurbo MFI
Horsepower @ RPM210 @ 6000
Torque Ft. Lbs. @ RPM214 @ 3000

GENERAL SPECIFICATIONS

ApplicationIn. (mm)
Crankshaft End Play.002-.007 (.05-.18)
Wear Limit.0098 (.250)
Main Bearings
Journal Diameter2.24 (57.0)
Journal Out-Of-Round.0006 (.015)
Journal Taper.0002 (.005)
Oil Clearance
Standard.0008-.0016 (.020-.040)
Wear Limit.004 (.10)
Connecting Rod Bearings
Journal Diameter1.77 (45.0)
Journal Out-Of-Round.0006 (.015)
Journal Taper.0002 (.005)
Oil Clearance
Standard.0008-.0020 (.020-.050)
Wear Limit.004 (.10)

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS SPECIFICATIONS

ApplicationIn. (mm)
Maximum Bend.002 Per 3.937 (.05 Per 100.00)
Maximum Twist.004 Per 3.937 (.10 Per 100.00)
Side Play
Standard.0040-.0098 (.100-.250)
Wear Limit.0157 (.400)

CONNECTING RODS SPECIFICATIONS

ApplicationIn. (mm)
Pistons
Clearance.0012-.0020 (.030-.050)
Diameter3.334 (84.98)
Pins
Diameter.87 (22)
Piston Fit(1)
Rod Fit(2)
Rings
No. 1
End Gap
Standard.0098-.0138 (.250-.350)
Wear Limit.031 (.80)
Side Clearance
Standard.0016-.0031 (.040-.080)
Wear Limit.004 (.10)
No. 2
End Gap
Standard.0157-.0217 (.400-.550)
Wear Limit.031 (.80)
Side Clearance
Standard.0008-.0028 (.020-.060)
Wear Limit.004 (.10)
No. 3 (Oil)
End Gap
Standard.0039-.0157 (.100-.400)
Wear Limit.031 (.080)
(1) Resistance to thumb pressure. (2) Press fit with load of 1653-3858 lbs. (750-1750 kg).
(1)Resistance to thumb pressure.
(2)Press fit with load of 1653-3858 lbs. (750-1750 kg).

PISTONS, PINS & RINGS SPECIFICATIONS

ApplicationIn. (mm)
Cylinder Bore
Standard Diameter3.3465 (85.000)
Maximum Out-Of-Round & Taper.0004 (.010)
Deck Height
New Cylinder Block11.177-11.185 (283.90-284.10)
Maximum Deck Warpage(1) .004 (.10)
(1) Maximum combined total grind limit of cylinder head and cylinder block is .008" (.20 mm).
(1)Maximum combined total grind limit of cylinder head and cylinder block is .008" (.20 mm).

CYLINDER BLOCK SPECIFICATIONS

ApplicationSpecification
Intake Valves
Face Angle45.5°
Minimum Margin.020-.039" (0.05-1.00 mm)
Stem Diameter.260" (6.6 mm)
Exhaust Valves
Face Angle45.5°
Minimum Margin.039-.059" (1.00-1.50 mm)
Stem Diameter.256" (6.5 mm)
Valve Springs
Free Length1.81-1.85" (46-47 mm)
Out-Of-Square Limit4°

VALVES & VALVE SPRINGS SPECIFICATIONS

ApplicationSpecification
Cylinder Head Height5.193-5.201" (131.9-132.10 mm)
Maximum Warpage(1) .008" (.20 mm)
Valve Seats
Seat Angle44.0-44.5°
Seat Width.035-.051" (0.90-1.30 mm)
Valve Guides
Intake Valve
Valve Stem-To-Guide Oil Clearance
Standard.0008-.0020" (.020-.050 mm)
Wear Limit.004" (.10 mm)
Exhaust Valve
Valve Stem-To-Guide Oil Clearance
Standard.0020-.0035" (.050-.090 mm)
Wear Limit.006" (.15 mm)
(1) Combined maximum total grind limit of cylinder head and cylinder block is .008" (.20 mm).
(1)Combined maximum total grind limit of cylinder head and cylinder block is .008" (.20 mm).

CYLINDER HEAD SPECIFICATIONS

ApplicationIn. (mm)
End Play.004-.008 (.10-.20)
Journal Diameter1.02 (25.960)
Lobe Height1.35-1.37 (34.41-34.91)
Oil Clearance.0020-.0035 (.050-.090)

CAMSHAFT SPECIFICATIONS

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
Auto Tensioner Bolt15-20 (20-27)
Camshaft Bearing Cap Bolt (1)15 (20)
Camshaft Position Sensor Mounting Bolt16 (22)
Camshaft Sprocket Bolt59-74 (80-100)
Connecting Rod Nut (2)15 (20)
Crankshaft Pulley Bolt15-22 (20-30)
Crankshaft Sprocket Bolt81-96 (110-130)
Cylinder Head Bolt (3) (4)15 (20)
Engine Support Bracket Bolt12-19 (17-26)
Exhaust Manifold Bolt18-22 (25-30)
Exhaust Manifold-To-Turbo Nut41-48 (55-65)
Exhaust Pipe-To-Manifold Nut22-29 (30-40)
Exhaust Pipe-To-Turbo Nut29-43 (40-60)
Flywheel/Drive Plate Bolt96-103 (130-140)
Front Cover Bolt15-16 (20-22)
Idler Pulley Bolt25-32 (34-42)
Intake Manifold Bolt/Nut
8-mm11-15 (15-20)
10-mm22-31 (30-42)
Intake Manifold-To-Support Brace Bolt18-22 (25-30)
Main Bearing Cap Bolt (2)18 (25)
Oil Cooler By-Pass Valve37-44 (50-60)
Oil Filter Bracket Bolt11-16 (15-22)
Oil Jet Bolt22-25 (30-34)
Oil Pump Cover Bolt11-13 (15-18)
Oil Pump Driven Gear Bolt25-30 (34-40)
Oil Pump Pick-Up Tube Bolt13-18 (18-25)
Oil Pump Sprocket Nut37-44 (50-60)
Oxygen Sensor30-37 (40-50)
Plug Cap15-20 (20-27)
Silent Shaft Sprocket Bolt32-36 (43-49)
Tensioner Pulley Bolt33-41 (43-55)
Tensioner Pulley Bracket Bolt17-20 (23-27)
Throttle Body Bolt11-16 (15-22)
Timing Belt "B" Tensioner Bolt11-16 (15-22)
Turbo Coolant Line-To-Engine Nut30-37 (40-50)
Turbo Coolant Line-To-Turbo Bolt30-37 (40-50)
Turbo Oil Pipe-To-Cylinder Block Bolt10-14 (14-19)
Turbo Oil Supply Line-To-Turbo Bolt22-26 (30-35)
Turbo-To-Manifold Bolt/Nut30-44 (40-60)
Water Pump Bolt
Except 8 x 65 mm9-11 (12-15)
8 x 65 mm15-20 (20-27)
INCH Lbs. (N.m)
Crank Angle Sensor Nut89-115 (10-13)
Crankshaft Rear Oil Seal Case Bolt89-115 (10-13)
Fuel Rail Bolt53-71 (6-8)
Oil Pan Bolt53-71 (6-8)
Timing Belt Cover Bolt89-115 (10-13)
Turbo Oil Drain Line Bolt71-89 (8-10)
Valve Cover Bolt27-35 (3-4)
Water Pump Pulley Bolt71-89 (8-10)
(1) Tighten bolts in sequence. (Схема №17) (2) Tighten bolts to specification, then tighten an additional 1/4 turn. (3) Tighten bolts to specification in sequence, then tighten an additional 1/4 turn. (Схема №2) (4) After first 1/4 turn, tighten bolts an additional 1/4 turn in sequence.
(1)Tighten bolts in sequence. (Схема №17)
(2)Tighten bolts to specification, then tighten an additional 1/4 turn.
(3)Tighten bolts to specification in sequence, then tighten an additional 1/4 turn. (Схема №2)
(4)After first 1/4 turn, tighten bolts an additional 1/4 turn in sequence.

TORQUE SPECIFICATIONS

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