INSTALLATION-TRANSFER CASE MP143
| 1 - TRANSFER CASE |
|---|
| 2 - NUTS |
| 3 - TRANSMISSION |
| 4 - TRANSFER CASE VENT TUBE |
- Mount transfer case on a transmission jack.
- Secure transfer case to jack with chains.
- Position transfer case under vehicle.
- Align transfer case (1) and transmission (3) shafts and install transfer case onto the transmission.
- Install and tighten transfer case attaching nuts (2) to 35 N.m (26 ft. lbs.) torque.
- Connect the transfer case shift motor electrical connector.
- Connect the transfer case vent hose (4).
- Connect front propeller shaft and install rear propeller shaft. Refer to «INSTALLATION»(ref-306145-S42837456412008120900000) . 1 - FILL PLUG 4 - SHIFT MOTOR 2 - DRAIN PLUG 5 - DAMPENER 3 - ID TAG 6 - REAR OUTPUT SHAFT FLANGE
- Fill transfer case to bottom edge of fill plug (1) opening with MOPAR® ATF+4 ATF.
- Install the transfer case fill plug (1). Tighten the plug to 12-15 N.m (9-11 ft.lbs.).
- Install rear crossmember and skid plate, if equipped. Tighten crossmember bolts to 41 N.m (30 ft. lbs.) torque.
- Remove transmission jack and support stand.
- Lower vehicle and verify transfer case shift operation.
REMOVAL-SHIFT MOTOR
- Disconnect the electrical connector from the shift motor.
- Remove the shift motor mounting bolts. 1 - SHIFT MOTOR
- Remove the shift motor (1) from the transfer case.
INSTALLATION-SHIFT MOTOR
| 1 - SHIFT MOTOR O-RING |
|---|
| 2 - SHIFT MOTOR |
Note. If re-using the original shift motor be certain to replace the shift motor O-ring.
- Lubricate the shift motor O-ring (1) with trans jell or petroleum jelly. 1 - SHIFT MOTOR
- Install the shift motor into the transfer case.
- Apply MOPAR® lock and seal onto the shift motor bolts and install the bolts into the transfer case.
- Tighten the shift motor bolts to 12 N.m (9 ft.lbs.).
- Install the electrical harness connector into the shift motor.
- Check and fill transfer case fluid as necessary. See «STANDARD PROCEDURE»(ref-306221-S02764730512008120900000) .