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41TE Automatic Transmision - Service Information: Specifications Dodge Journey I

Automatic Trans 47 illustrations ~369 words

SPECIFICATIONS

DESCRIPTIONSPECIFICATION
Transaxle TypeFully adaptive, electronically controlled, four speed automatic with torque converter and integral differential
Cooling MethodAir-to-oil heat exchanger
LubricationPump (internal-external gear-type

GENERAL SPECIFICATIONS

DESCRIPTIONSPECIFICATION
First Gear2.84 :1
Second Gear1.57 :1
Direct Gear1.00 :1
Overdrive Gear0.69 :1
Reverse Gear2.21 :1

GEAR RATIOS

DESCRIPTIONMETRICSTANDARD
Differential Assembly0.6-2 N.m5-18 in. lbs.
Output Hub0.3-2 N.m3-8 in. lbs.
Transfer Shaft (End Play)0.051-0.102 mm0.002-0.004 in.
Overall Drag At Output Hub0.3-1.9 N.m3-16 in. lbs.

BEARING SETTINGS (END PLAY AND TURNING TORQUE)

DESCRIPTIONMETRICSTANDARD
Low/Reverse Clutch (Select Reaction Plate)0.89-1.47 mm0.035-0.058 in.
2/4 Clutch (No Selection)0.76-2.64 mm0.030-0.104 in.
Reverse Clutch (Select Snap Ring)0.89-1.37 mm0.035-0.054 in.
Overdrive Clutch (No Selection)1.07-3.25 mm0.042-0.128 in.
Underdrive Clutch (Select Pressure Plate)0.94-1.50 mm0.037-0.059 in.

CLUTCH CLEARANCES

DescriptionMetricStandard
Front Sun Gear Bushings29.55 - 29.60 mm1.163 -1.165 in.
Rear Carrier Bushing29.75 - 30.00 mm1.171 - 1.181 in.
Overdrive Hub / Shaft Bushing21.52 - 21.58 mm0.847 - 0.850 in.
Front / Rear Carrier Pinion end Play0.15 - 0.61 mm0.006 - 0.024 in.
Torque Converter Hub Bushing38.019 - 38.111.499 - 1.501 in.

GEAR TRAIN MEASUREMENTS

DESCRIPTIONMETRICSTANDARD
Outer Gear-to-Crescent0.060-0.298 mm0.0023-0.0117 in.
Inner Gear-to-Crescent0.093-0.385 mm0.0036-0.0151 in.
Outer Gear-to-Pocket0.089-0.202 mm0.0035-0.0079 in.
Outer Gear Side Clearance0.020-0.046 mm0.0008-0.0018 in.
Inner Gear Side Clearance0.020-0.046 mm0.0008-0.0018 in.
Reaction Support Sleeve45.27 - 45.31 mm1.782 - 1.784 in.

OIL PUMP CLEARANCES

DESCRIPTIONMETRICSPECIFICATION
End Play0.13-0.64 mm0.005-0.025 in.

INPUT SHAFT

DESCRIPTIONN.mFt. Lbs.In. Lbs.
Bolt, Differential Cover-to-Case19165
Bolt, Differential Ring Gear-to-Differential9570
Bolt, Differential Bearing Retainer-to-Case2821250
Bolt, Driveplate-to-Crankshaft9570
Bolt, Extension Housing/Plate-to-Case2821250
Bolt, Oil Pan-to-Case19165
Bolt, Output Gear271200
Bolt, Output Gear Stirrup/Strap2317200
Bolt, Oil Pump-to-Case2720
Bolt, Reaction Support-to-Case2720
Bolt, Solenoid/Pressure Switch Assy.-to-Case12106
Bolt, Torque Converter-to-Driveplate8865
Bolt, Transfer Gear Cover20175
Bolt, Valve Body-to-Case12105
Fitting, Oil Cooler Line12105
Nut, Transfer Gear271200
Tap, Transaxle Pressure545
Screw, L/R Clutch Retainer545
Screw, Solenoid/Pressure Switch Assy. Connector435
Screw, Valve Body-to-Transfer Plate545
Sensor, Input Speed2720
Sensor, Output Speed2720
Sensor, Transmission Range Sensor545
Bolts, Transaxle-to-Engine7555
Bolts, Differental Cover2821250
Screw, Shifter Cable to Transaxle14125
Nut, Cable Adjuster23200
Nuts, Shifter Mechanism to Floor Pan17150
Bolt, Rear Mount through7055

TORQUE SPECIFICATIONS

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Scheme 267: DESCRIPTION
1 - RETURN SPRING
2 - UNDERDRIVE CLUTCH ACCUMULATOR
3 - SEAL RING (2)
4 - OVERDRIVE CLUTCH ACCUMULATOR

The 41TE underdrive, overdrive, low/reverse, and 2/4 clutch hydraulic circuits each contain an accumulator. An accumulator typically consists of a piston (2), seal rings (3) return spring(s) (1) and a cover or plug. The overdrive and underdrive accumulators are located within the transaxle case, and are retained by the valve body.

1 - ACCUMULATOR PISTON
2 - SEAL RINGS
3 - RETURN SPRINGS
4 - (NOTE NOTCH)

The low reverse accumulator (1) is also located within the transaxle case, but the assembly is retained by a cover and a snap-ring.

Scheme 268

Scheme 268
1 - VALVE BODY
2 - RETAINER PLATE
3 - DETENT SPRING
4 - SPRINGS
5 - SEALS
6 - PISTON

The 2/4 accumulator is located in the valve body (1) . It is retained by a cover and retaining screws.

TORQUE CONVERTER CLUTCH (TCC)

In a standard torque converter, the impeller and turbine are rotating at about the same speed and the stator is freewheeling, providing no torque multiplication. By applying the turbine's piston to the front cover's friction material, a total converter engagement can be obtained. The result of this engagement is a direct 1:1 mechanical link between the engine and the transmission.

The engagement and disengagement of the TCC are automatic and controlled by the Powertrain Control Module (PCM). The engagement cannot be activated in the lower gears because it eliminates the torque multiplication effect of the torque converter necessary for acceleration. Inputs that determine clutch engagement are: coolant temperature, vehicle speed and throttle position. The torque converter clutch is engaged by the clutch solenoid on the valve body. The clutch will engage at approximately 56 km/h (35 mph) with light throttle, after the shift to third gear.