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MP3023 Transfer Case - Service Information: Component Locations Dodge Durango III

Transfer Case 3 illustrations ~277 words

SPECIAL TOOLS

5066 - Installer, Bushing (Originally Shipped In Kit Number(s) 9975.) 6061 - Installer, Cup (Originally Shipped In Kit Number(s) 6303, 6822.) 6560 - Installer, Bearing Cup (Originally Shipped In Kit Number(s) 6671, 9698.) 7794-A - Remover, Seal (Originally Shipped In Kit Number(s) 6645.) 9672 - Installer, Seal (Originally Shipped In Kit Number(s) 9696, 9697, 9698.) C-3281 - Holder, Flange (Originally Shipped In Kit Number(s) 9202, 9202A-CAN, 9202CC, 9299, 9299CC, 9299CC, 9300A-CAN.) C-4171 - Driver Handle, Universal (Originally Shipped In Kit Number(s) 9202, 9202A-CAN, 9202CC, 9299, 9299CC, 9299CC, 9300A-CAN.) C-4210 - Installer, Seal (Originally Shipped In Kit Number(s) 9975.) C-637 - Slide Hammer, Universal (Originally Shipped In Kit Number(s) 9202.) L-4408 - Installer, Bearing

Scheme 93

Scheme 93: SPECIAL TOOLS
Scheme 93: SPECIAL TOOLS

Scheme 94

Scheme 94
Scheme 94

Scheme 95

Scheme 95: DISASSEMBLY
Scheme 95: DISASSEMBLY
1 - MAINSHAFT11 - THRUST WASHER
2 - DRIVE SPROCKET12 - THRUST BEARING
3 - CLUTCH HOUSING13 - BALL RAMP A LEVER
4 - CLUTCH HOUSING RETAINING RING14 - BALL
5 - SPROCKET SPACER T-WASHER15 - LEVER B ASSEMBLY
6 - CLUTCH HUB16 - THRUST BEARING
7 - FRICTION PLATE17 - THRUST WASHER
8 - STEEL REACTION PLATE18 - THRUST COLLAR
9 - CLUTCH SPRING19 - CLUTCH SHIM
10 - CLUTCH PISTON20 - RETAINING RING

Note. If the transfer case assembly is being reconditioned (clutch/seal replacement) or replaced, it is necessary to perform the Quick Learn Procedure using the Scan Tool.

  1. Remove the clutch upper snap ring.
  2. Remove the clutch shim.
  3. Remove the thrust collar.
  4. Remove the upper thrust bearing race.
  5. Remove the upper thrust bearing.
  6. Remove the upper shift lever.
  7. Remove the shift lever balls.
  8. Remove the lower shift lever.
  9. Remove the lower thrust bearing.
  10. Remove the lower bearing race.
  11. Remove the clutch apply piston. NOTE: For ease of installation note the assembly orientation of the 4 identical springs.
  12. Remove the clutch return springs. NOTE: For ease of installation note the assembly configuration of the clutch plates and friction discs.
  13. Remove the clutch pack.
  14. Remove the inner clutch hub.
  15. Remove the clutch hub thrust washer (1) and snap ring (2).
  16. Remove the outer clutch drum from the main shaft and drive sprocket.

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