SPECIAL TOOLS
1026 - Puller (Originally Shipped In Kit Number(s) 9202, 9202A-CAN, 9202CC.) 1130 - Splitter, Bearing/Gear (Originally Shipped In Kit Number(s) 6745, 6947, 6949, 9202, 9202A-CAN, 9202CC, 9299.) 6514 - Remover, Bearing Cup (Originally Shipped In Kit Number(s) 6546.) 6958 - Wrench, Spanner (Originally Shipped In Kit Number(s) 6947, 6949, 6966, 8204, 8204CC, 8667.) 9664 - Remover, Bearing Cup (Originally Shipped In Kit Number(s) 9675, 9685, 9695.) 9665 - Installer, Bearing (Originally Shipped In Kit Number(s) 9675, 9685, 9695.) 9666 - Installer, Bearing (Originally Shipped In Kit Number(s) 9675, 9685, 9695.) 9676 - Adapter Plug (Originally Shipped In Kit Number(s) 9675, 9685, 9695.) 9677 - Installer, Seal (Originally Shipped In Kit Number(s) 9675, 9685, 9695.) 9681-1 - Gauge, Pinion Height (Originally Shipped In Kit Number(s) 9674.) 9681-2 - Plate, Gage (Originally Shipped In Kit Number(s) 9674.) 9681-4 - Disc, Arbor (Originally Shipped In Kit Number(s) 9674.) 9681-5 - Disc, Arbor (Originally Shipped In Kit Number(s) 9674.) 9682 - Backlash Measuring Tool (Originally Shipped In Kit Number(s) 9674.) C-3339A - Set, Dial Indicator (Originally Shipped In Kit Number(s) 9202.) C-4171 - Driver Handle, Universal (Originally Shipped In Kit Number(s) 9202, 9202A-CAN, 9202CC, 9299, 9299CC, 9299CC, 9300A-CAN.) C-4995A - Tool, Differential Bearing Torque C-637 - Slide Hammer, Universal (Originally Shipped In Kit Number(s) 9202.) D-115-3 - Arbor (Originally Shipped In Kit Number(s) 8667, 9516A-CAN.) D-129 - Installer, Bearing Cup (Originally Shipped In Kit Number(s) 6947, 6949, 8667.) D-130 - Installer, Bearing Cup (Originally Shipped In Kit Number(s) 9695.) D-145 - Installer, Bearing Cup (Originally Shipped In Kit Number(s) 8667, 9695.) L-4507 - Installer, Bearing (Originally Shipped In Kit Number(s) 9685, 9695.)
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- Raise and support the vehicle. NOTE: The intermediate shaft is serviced only as a complete assembly.
- Remove left halfshaft assembly (2). Refer to «REMOVAL»(ref-481402-S26056269572012062200000) .
- Disconnect the front axle disconnect solenoid harness connector (1).
- Remove the 3 bolts (5), (6), (7) from the front axle disconnect solenoid, and remove the front axle disconnect solenoid (8).
- Remove the 3 bolts (1), (2), (3) from the front axle disconnect bracket, and remove the front axle disconnect bracket (4).
- Remove four bolts (1) from the front axle disconnect (3) and remove it from the engine
- Raise and support the vehicle.
- Disconnect the front axle disconnect solenoid harness connector (1).
- Remove the 3 bolts (5), (6), and (7) from the front axle disconnect solenoid (8).
- Remove the front axle disconnect solenoid (8).
- Install the front axle disconnect (3).
- Install and torque the four front axle disconnect-to-oil pan bolts (1) to 25 N.m (18 ft. lbs.).
- Install the front axle disconnect solenoid (8), and the 3 bolts (5), (6) and (7).
- Connect the front axle disconnect solenoid harness connector (1).
- Install the front axle disconnect solenoid bracket (4), and the 3 bolts (1), (2), and (3).
- Install the front axle disconnect solenoid (8), and the 3 bolts (5), (6), (7).
- Connect the front axle disconnect harness connector (1).