ENGINE DOES NOT CRANK
If engine does not crank, check starter circuits. See NO CRANK CONDITION under NO-START DIAGNOSIS in BASIC DIAGNOSTIC PROCEDURES - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
ENGINE DOES NOT START
If engine cranks but does not start or engine does not start and scan tool displays no response, perform appropriate test. See NO-START DIAGNOSIS in BASIC DIAGNOSTIC PROCEDURES - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
HARD START
Check listed items as follows
- Check engine vacuum. See CHECKING ENGINE VACUUM under PRELIMINARY INSPECTION & ADJUSTMENTS in BASIC DIAGNOSTIC PROCEDURES - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check fuel pressure. See CHECKING FUEL DELIVERY under FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check engine coolant temperature sensor. See ENGINE COOLANT TEMPERATURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check throttle position sensor. See THROTTLE POSITION SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check manifold absolute pressure sensor. See MANIFOLD ABSOLUTE PRESSURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check idle air control motor operation. See IDLE AIR CONTROL MOTOR under IDLE CONTROL SYSTEMS in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check EGR system. See EXHAUST GAS RECIRCULATION SYSTEM under EMISSION SYSTEMS & SUBSYSTEMS in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check inlet air temperature sensor. See INLET AIR TEMPERATURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
STARTS & STALLS
Check listed items as follows
- Check powertrain control module power and ground circuits. See POWERTRAIN CONTROL MODULE under COMPUTERIZED ENGINE CONTROLS in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check fuel pressure. See CHECKING FUEL DELIVERY under FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check engine coolant temperature sensor. See ENGINE COOLANT TEMPERATURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check throttle position sensor. See THROTTLE POSITION SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check manifold absolute pressure sensor. See MANIFOLD ABSOLUTE PRESSURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check idle air control motor operation. See IDLE AIR CONTROL MOTOR under IDLE CONTROL SYSTEMS in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
HESITATION/STUMBLE
Check listed items as follows
- Check powertrain control module power and ground circuits. See POWERTRAIN CONTROL MODULE under COMPUTERIZED ENGINE CONTROLS in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check engine vacuum. See CHECKING ENGINE VACUUM under PRELIMINARY INSPECTION & ADJUSTMENTS in BASIC DIAGNOSTIC PROCEDURES - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check fuel pressure. See CHECKING FUEL DELIVERY under FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check engine coolant temperature sensor. See ENGINE COOLANT TEMPERATURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check throttle position sensor. See THROTTLE POSITION SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check manifold absolute pressure sensor. See MANIFOLD ABSOLUTE PRESSURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
SURGE
Check listed items as follows
- Check idle air control motor operation. See IDLE AIR CONTROL MOTOR under IDLE CONTROL SYSTEMS in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check inlet air temperature sensor. See INLET AIR TEMPERATURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check powertrain control module power and ground circuits. See POWERTRAIN CONTROL MODULE under COMPUTERIZED ENGINE CONTROLS in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check fuel pressure. See CHECKING FUEL DELIVERY under FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check engine coolant temperature sensor. See ENGINE COOLANT TEMPERATURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check throttle position sensor. See THROTTLE POSITION SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check manifold absolute pressure sensor. See MANIFOLD ABSOLUTE PRESSURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check idle air control motor operation. See IDLE AIR CONTROL MOTOR under IDLE CONTROL SYSTEMS in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
LACK OF POWER/SLUGGISH
Check listed items as follows
- Check powertrain control module power and ground circuits. See POWERTRAIN CONTROL MODULE under COMPUTERIZED ENGINE CONTROLS in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check fuel pressure. See CHECKING FUEL DELIVERY under FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check engine coolant temperature sensor. See ENGINE COOLANT TEMPERATURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check throttle position sensor. See THROTTLE POSITION SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check manifold absolute pressure sensor. See MANIFOLD ABSOLUTE PRESSURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check idle air control motor operation. See IDLE AIR CONTROL MOTOR under IDLE CONTROL SYSTEMS in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
SPARK KNOCK/DETONATION
Check listed items as follows
- Check powertrain control module power and ground circuits. See POWERTRAIN CONTROL MODULE under COMPUTERIZED ENGINE CONTROLS in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check fuel pressure. See CHECKING FUEL DELIVERY under FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check engine coolant temperature sensor. See ENGINE COOLANT TEMPERATURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check throttle position sensor. See THROTTLE POSITION SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check manifold absolute pressure sensor. See MANIFOLD ABSOLUTE PRESSURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check idle air control motor operation. See IDLE AIR CONTROL MOTOR under IDLE CONTROL SYSTEMS in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
CUTS OUT/MISSES
Check listed items as follows
- Check powertrain control module power and ground circuits. See POWERTRAIN CONTROL MODULE under COMPUTERIZED ENGINE CONTROLS in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check fuel pressure. See CHECKING FUEL DELIVERY under FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check idle air control motor operation. See IDLE AIR CONTROL MOTOR under IDLE CONTROL SYSTEMS in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
BACKFIRE
Check listed items as follows
- Check powertrain control module power and ground circuits. See POWERTRAIN CONTROL MODULE under COMPUTERIZED ENGINE CONTROLS in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check fuel pressure. See CHECKING FUEL DELIVERY under FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check manifold absolute pressure sensor. See MANIFOLD ABSOLUTE PRESSURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
RUNS ROUGH/UNSTABLE, ERRATIC IDLE
Check listed items as follows
- Check powertrain control module power and ground circuits. See POWERTRAIN CONTROL MODULE under COMPUTERIZED ENGINE CONTROLS in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check engine vacuum. See CHECKING ENGINE VACUUM under PRELIMINARY INSPECTION & ADJUSTMENTS in BASIC DIAGNOSTIC PROCEDURES - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check fuel pressure. See CHECKING FUEL DELIVERY under FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check engine coolant temperature sensor. See ENGINE COOLANT TEMPERATURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check throttle position sensor. See THROTTLE POSITION SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check manifold absolute pressure sensor. See MANIFOLD ABSOLUTE PRESSURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check idle air control motor operation. See IDLE AIR CONTROL MOTOR under IDLE CONTROL SYSTEMS in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check inlet air temperature sensor. See INLET AIR TEMPERATURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
POOR FUEL ECONOMY
Check listed items as follows
- Check powertrain control module power and ground circuits. See POWERTRAIN CONTROL MODULE under COMPUTERIZED ENGINE CONTROLS in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check engine vacuum. See CHECKING ENGINE VACUUM under PRELIMINARY INSPECTION & ADJUSTMENTS in BASIC DIAGNOSTIC PROCEDURES - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check fuel pressure. See CHECKING FUEL DELIVERY under FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check engine coolant temperature sensor. See ENGINE COOLANT TEMPERATURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check throttle position sensor. See THROTTLE POSITION SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check manifold absolute pressure sensor. See MANIFOLD ABSOLUTE PRESSURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check idle air control motor operation. See IDLE AIR CONTROL MOTOR under IDLE CONTROL SYSTEMS in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
- Check inlet air temperature sensor. See INLET AIR TEMPERATURE SENSOR under ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING - CARAVAN, TOWN & COUNTRY, & VOYAGER article.
Intermittent Simulation
To reproduce the conditions creating an intermittent fault, use the following methods
- Lightly vibrate component.
- Heat component.
- Wiggle or bend wiring harness.
- Spray component with water.
- Remove/apply vacuum source.
Monitor circuit/component voltage or resistance while simulating intermittent. If engine is running, monitor for DTCs. Use test results to identify a faulty component or circuit.