Repair manual
Wiring diagrams
Chrysler Voyager IV Repair Manual
Step-by-step repair and maintenance instructions for the Chrysler Voyager IV (2000–2004): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
- SYSTEM COVERAGE
- SYSTEM COMPONENTS
- ABS AND BRAKE WARNING INDICATORS
- CONTROLLER ANTILOCK BRAKE (CAB)
- HYDRAULIC CONTROL UNIT
- ABS SWITCHES/SENSORS
- ABS INITIALIZATION
- DRBIII® ERROR MESSAGES AND BLANK SCREEN
- DRBIII® DOES NOT POWER UP
- DISPLAY IS NOT VISIBLE
- DISCLAIMERS
- TECHNICIAN SAFETY INFORMATION
- DRBIII® SAFETY INFORMATION
- VEHICLE DAMAGE WARNINGS
- REQUIRED TOOLS AND EQUIPMENT
- GLOSSARY OF TERMS
- BCM WAKE UP RESPONSE FAILURE
- BROKEN CABLE
- ECU FAILURE
- EE PROM WRITE/READ FAILURE
- HALL FEED BACK OPEN
- HALL FEED BACK SHORT TO BATTERY
- HALL FEEDBACK SHORT TO GROUND
- HALL HIGH FREQUENCY FAILURE
- HALL MECHANICAL FAILURE
- INTERNAL START UP FAILURE
- INTERNAL WAKE UP FAILURE
- LOOP BACK FAILURE
- MOTOR ARMATURE OPEN
- MOTOR ARMATURE SHORT TO BATTERY
- MOTOR CONTROL INPUT FAULT
- MOTOR OUTPUT SHORT TO BATTERY
- MOTOR OUTPUT SHORT TO GROUND
- MOTOR THERMAL FAULT
- PEDAL SENSOR REVERSE FAILURE
- RAM CHECK FAILURE
- ROM CHECK FAILURE
- THERMAL PROTECTION OPEN
- POSSIBLE CAUSES
- When Monitored and Set Condition
- BUS INTEGRITY FAILURE
- NO COMMUNICATION WITH BCM
- NO COMMUNICATION WITH EATX
- NO COMMUNICATION WITH FCM
- NO COMMUNICATION WITH SBEC
- IOD OVER VOLTAGE
- IOD UNDER VOLTAGE
- IOD UNDER VOLTAGE PLAUSIBILITY
- LINEAR SENSOR FEEDBACK OPEN
- LINEAR SENSOR FEEDBACK SHORT TO BATTERY
- LINEAR SENSOR SUPPLY SHORT TO BATTERY
- LINEAR SENSOR SUPPLY SHORT TO GROUND
- LEFT FRONT SENSOR CIRCUIT FAILURE
- LEFT REAR SENSOR CIRCUIT FAILURE
- RIGHT FRONT SENSOR CIRCUIT FAILURE
- RIGHT REAR SENSOR CIRCUIT FAILURE
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Parasitic Load Explanation & Test Procedures - General Information
- Waveforms - Injector Pattern Tutorial - General Information
- Electrostatic Discharge Warning - General Information
- State Emission Standards - Diesel
- Diagnostic Trouble Code Definitions - General Information
- Removal
- Installation
- Removal & Installation
- Removal (All Models Except Grand Cherokee)
- Installation (All Models Except Grand Cherokee)
- Removal (Grand Cherokee)
- Installation (Grand Cherokee)
- Removal & Installation (General Motors)
- Removal (All Models)
- Installation (Cherokee)
- Installation (Dakota, Durango & Ram Pickup)
- Removal ("S" Series)
- Installation ("S" Series)
- Removal ("L" Series)
- Installation ("L" Series)
- Removal (VUE)
- Installation (VUE)
- STANDARD PROCEDURE - MEASURING BEARING CLEARANCE USING PLASTIGAGE
- STANDARD PROCEDURE - FORM-IN-PLACE GASKETS AND SEALERS
- STANDARD PROCEDURE - ENGINE GASKET SURFACE PREPARATION
- STANDARD PROCEDURE - HYDROSTATIC LOCKED ENGINE
- STANDARD PROCEDURE - REPAIR OF DAMAGED OR WORN THREADS
- STANDARD PROCEDURE - ENGINE CORE AND OIL GALLERY PLUGS
- COOLING SYSTEM TESTER METHOD
- CLEANING
- STANDARD PROCEDURE - REFACING VALVES AND VALVE SEATS
- VALVE SEATS
- VALVES
- ENGINE BLOCK
- CYLINDER BORE
- OIL LEVEL TOO HIGH
- OIL LEVEL TOO LOW
- STANDARD PROCEDURE - FITTING CONNECTING RODS
- STANDARD PROCEDURE - FITTING PISTONS
- STANDARD PROCEDURE - MEASURING CONNECTING ROD BEARING CLEARANCE
- STANDARD PROCEDURE - MAIN BEARING FITTING
- CRANKSHAFT BEARING OIL CLEARANCE
- PLASTIGAGE METHOD-ENGINE IN-VEHICLE
- PLASTIGAGE METHOD-ENGINE OUT-OF-VEHICLE
- STANDARD PROCEDURE - ENGINE OIL AND FILTER CHANGE
- STANDARD PROCEDURE - ENGINE OIL LEVEL CHECK
- STANDARD PROCEDURE - MANIFOLD STRIPPED THREAD REPAIR
- STANDARD PROCEDURE - INTAKE MANIFOLD VACUUM PORT REPAIR
- STANDARD PROCEDURE - VALVE TIMING VERIFICATION
- STANDARD PROCEDURE - MEASURING TIMING CHAIN WEAR